ESAB 100i - Page 159

Manual 0560956430 159 TORCH DATA 100i-400i
Aluminum
Flow Rates
150A
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
Preow
24 / 51 8 / 30
N₂ Plasma / H₂O Shield
Culow
16 / 35 8 / 30
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210147 0559210081 0559210109 0559210061 0559210108 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 16/85 0.188 70 60 90 8 55 130 0.100 0.2 0.250 0.200 0.2 0.350 150 0.2 0.107
- 1/4 0.250 70 60 90 8 55 133 0.120 0.2 0.250 0.200 0.2 0.350 120 0.2 0.108
- 3/8 0.375 70 60 90 8 55 140 0.120 0.2 0.250 0.200 0.2 0.350 100 0.2 0.116
- 1/2 0.500 70 60 90 8 55 152 0.200 0.3 0.250 0.200 0.2 0.350 75 0.3 0.126
- 5/8 0.625 70 60 90 8 55 155 0.200 0.7 0.250 0.200 0.2 0.350 50 0.4 0.142
- 3/4 0.750 70 60 90 8 55 165 0.250 1.0 0.250 0.200 0.2 0.350 35 0.5 0.141
- 7/8 0.875 70 60 90 8 55 172 0.275 1.7 0.250 0.200 0.2 0.350 28 0.8 0.148
- 1 1.000 70 60 90 8 55 178 0.300 2.5 0.250 0.200 0.2 0.350 20 1.0 0.155
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
5 4.8 60 6.2 8 3.8 130 2.6 0.2 6.4 5.1 0.2 8.9 3700 0.2 2.7
6 4.8 60 6.2 8 3.8 132 2.9 0.2 6.4 5.1 0.2 8.9 3220 0.2 2.7
8 4.8 60 6.2 8 3.8 137 3.0 0.2 6.4 5.1 0.2 8.9 2780 0.2 2.8
10 4.8 60 6.2 8 3.8 142 3.4 0.2 6.4 5.1 0.2 8.9 2450 0.2 3.0
12 4.8 60 6.2 8 3.8 149 4.6 0.3 6.4 5.1 0.2 8.9 2050 0.3 3.1
15 4.8 60 6.2 8 3.8 154 5.1 0.6 6.4 5.1 0.2 8.9 1450 0.4 3.5
20 4.8 60 6.2 8 3.8 167 6.5 1.2 6.4 5.1 0.2 8.9 830 0.6 3.6
25 4.8 60 6.2 8 3.8 177 7.5 2.4 6.4 5.1 0.2 8.9 530 1.0 3.9
Marking
17A Arc Current
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
Plasma (N₂) Shield (N₂)
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/
min)
20 / 1.4 60
60 /
4.1
75
80 /
5.5
130 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.