ESAB 100i - Page 160

TORCH DATA 100i-400i 160 Manual 0560956430
Mild Steel
Flow Rates (SLPM / SCFH)
200A
O₂ Air
Preow
- / - 162 / 343
O₂ Plasma / Air Shield
Culow
42 / 89 133 / 281
Cartridge
Electrode
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Shield Retainer
Art # A-07917_AC
This Art Is For Reference ONLY
Shield Retainer Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211210 0559210047 0559210073 0559210026 0559210062 0559210005 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 16/85 0.188 15 100 100 NA 100 151 0.130 0.2 0.200 0.150 0.5 0.300 250 0.2 0.142
- 1/4 0.250 15 100 100 NA 100 151 0.130 0.2 0.200 0.150 0.5 0.300 200 0.2 0.148
- 3/8 0.375 15 100 100 NA 100 154 0.150 0.3 0.250 0.200 0.5 0.350 140 0.3 0.162
- 1/2 0.500 15 100 100 NA 100 159 0.170 0.7 0.250 0.200 0.5 0.350 115 0.5 0.167
- 5/8 0.625 15 100 100 NA 100 161 0.200 0.9 0.250 0.200 0.5 0.350 80 0.6 0.186
- 3/4 0.750 15 100 100 NA 100 163 0.200 1.3 0.300 0.250 0.5 0.400 65 0.8 0.186
- 7/8 0.875 15 100 100 NA 100 166 0.200 1.6 0.300 0.250 0.5 0.400 57 1.0 0.185
- 1 1.000 15 100 100 NA 100 167 0.200 1.9 0.300 0.250 0.5 0.400 48 1.2 0.193
- 1 1/4 1.250 15 100 100 NA 100 170 0.200 3.2 0.325 0.250 0.5 0.425 30 2.0 0.196
- 1 1/2 1.500 15 100 100 NA 100 185 0.200 5.8 0.350 0.300 0.5 0.450 20 4.0 0.201
- 1 3/4 1.750 15 100 100 NA 100 189 0.200 1.0 Edge Start 0.5 Edge 15 1.0 0.203
- 2 2.000 15 100 100 NA 100 192 0.200 1.0 Edge Start 0.5 Edge 10 1.0 0.204
- 2 1/2 2.500 15 100 100 NA 100 192 0.200 1.0 Edge Start 0.5 Edge 8 1.0 0.210
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
5 1.0 100 6.9 NA 6.9 151 3.3 0.2 5.1 3.8 0.5 7.6 6170 0.2 3.6
6 1.0 100 6.9 NA 6.9 151 3.3 0.2 5.1 3.8 0.5 7.6 5360 0.2 3.7
8 1.0 100 6.9 NA 6.9 153 3.6 0.3 5.7 4.5 0.5 8.3 4290 0.3 3.9
10 1.0 100 6.9 NA 6.9 155 3.9 0.4 6.4 5.1 0.5 8.9 3460 0.3 4.1
12 1.0 100 6.9 NA 6.9 158 4.2 0.6 6.4 5.1 0.5 8.9 3060 0.5 4.2
15 1.0 100 6.9 NA 6.9 160 4.9 0.8 6.4 5.1 0.5 8.9 2280 0.6 4.6
20 1.0 100 6.9 NA 6.9 164 5.1 1.4 7.6 6.4 0.5 10.2 1590 0.9 4.7
25 1.0 100 6.9 NA 6.9 167 5.1 1.9 7.6 6.4 0.5 10.2 1250 1.2 4.9
30 1.0 100 6.9 NA 6.9 169 5.1 2.8 8.1 6.4 0.5 10.6 890 1.8 5.0
35 1.0 100 6.9 NA 6.9 178 5.1 4.5 8.6 7.0 0.5 11.1 630 3.0 5.0
40 1.0 100 6.9 NA 6.9 186 5.1 1.0 Edge Start 0.5 Edge 470 1.0 5.1
50 1.0 100 6.9 NA 6.9 192 5.1 1.0 Edge Start 0.5 Edge 270 1.0 5.2
60 1.0 100 6.9 NA 6.9 192 5.1 1.0 Edge Start 0.5 Edge 220 1.0 5.3
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
25A Arc Current
Plasma (N₂) Shield (N₂)
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 80
60 /
4.1
NA
80 /
5.5
168 0.120 / 3.0 0.120 / 3.0 0 0.5
300 /
7620
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.