ESAB 100i - Page 161

Manual 0560956430 161 TORCH DATA 100i-400i
Stainless Steel
Flow Rates (SLPM / SCFH)
200A
H35
N₂
Preow
- / -
73 / 154
H35 Plasma / N₂ Shield
Culow
35 / 74 49 / 103
Cartridge
Electrode
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Shield Retainer
Art # A-07917_AC
This Art Is For Reference ONLY
Shield Retainer Shield Cap
Shield Gas Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211211 0559210149 0559210082 0559210128 0559210062 0559210110 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 120 100 NA 120 168 0.300 0.5 0.300 0.250 0.4 0.400 90 0.4 0.131
- 1/2 0.500 20 120 100 NA 120 170 0.300 0.8 0.300 0.250 0.3 0.400 65 0.5 0.135
- 5/8 0.625 20 120 100 NA 100 173 0.300 1.0 0.250 0.200 0.2 0.350 50 0.6 0.142
- 3/4 0.750 20 120 100 NA 100 175 0.300 1.4 0.300 0.250 0.2 0.400 40 0.8 0.143
- 7/8 0.875 20 120 100 NA 100 178 0.300 1.8 0.350 0.300 0.2 0.450 35 1.0 0.148
- 1 1.000 20 120 100 NA 120 184 0.350 2.0 0.350 0.300 0.2 0.450 30 1.0 0.162
- 1 1/4 1.250 20 120 100 NA 120 185 0.350 0.5 Edge Start 0.3 Edge 20 0.5 0.170
- 1 1/2 1.500 20 120 100 NA 120 190 0.350 0.5 Edge Start 0.3 Edge 16 0.5 0.175
- 1 3/4 1.750 20 120 100 NA 120 192 0.350 0.5 Edge Start 0.3 Edge 14 0.5 0.179
- 2 2.000 20 120 100 NA 120 193 0.350 0.5 Edge Start 0.3 Edge 12 0.5 0.182
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
10 1.4 120 6.9 NA 8.3 168 7.6 0.5 7.6 6.4 0.4 10.2 2190 0.4 3.3
12 1.4 120 6.9 NA 8.3 170 7.6 0.7 7.6 6.4 0.3 10.2 1790 0.5 3.4
15 1.4 120 6.9 NA 7.3 172 7.6 0.9 6.7 5.4 0.2 9.2 1380 0.6 3.6
20 1.4 120 6.9 NA 6.9 176 7.6 1.5 8.0 6.7 0.2 10.5 980 0.9 3.7
25 1.4 120 6.9 NA 8.1 183 8.7 2.0 8.9 7.6 0.2 11.4 780 1.0 4.1
30 1.4 120 6.9 NA 8.3 184 8.9 0.5 Edge Start 0.3 Edge 540 0.5 4.3
35 1.4 120 6.9 NA 8.3 188 8.9 0.5 Edge Start 0.3 Edge 460 0.5 4.4
40 1.4 120 6.9 NA 8.3 190 8.9 0.5 Edge Start 0.3 Edge 390 0.5 4.5
50 1.4 120 6.9 NA 8.3 193 8.9 0.5 Edge Start 0.3 Edge 310 0.5 4.6
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates / Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
20A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) / (Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 80
60 / 4.1
NA
80 / 5.5
140 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.