ESAB 100i - Page 162

TORCH DATA 100i-400i 162 Manual 0560956430
Stainless Steel
Flow Rates
200A
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
Preow
13 / 28 5 / 19
N₂ Plasma / H₂O Shield
Culow
25 / 53 5 / 19
Cartridge
Electrode
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Shield Retainer
Art # A-07917_AC
This Art Is For Reference ONLY
Shield Retainer Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211211 0559210150 0559210082 0559210129 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 80 90 5 55 155 0.160 0.1 0.200 0.150 0.4 0.300 95 0.1 0.110
- 1/2 0.500 20 80 90 5 55 156 0.160 0.4 0.200 0.150 0.2 0.300 85 0.4 0.115
- 5/8 0.625 20 80 90 5 55 158 0.180 0.8 0.200 0.150 0.2 0.300 65 0.5 0.122
- 3/4 0.750 20 80 90 5 55 163 0.200 1.2 0.200 0.150 0.2 0.300 50 0.7 0.133
- 7/8 0.875 20 80 90 5 55 177 0.250 1.7 0.300 0.250 0.2 0.400 40 0.9 0.149
- 1 1.000 20 80 90 5 55 183 0.300 1.9 0.350 0.300 0.2 0.450 35 1.0 0.148
- 1 1/4 1.250 20 80 90 5 55 185 0.300 0.4 Edge Start 0.2 Edge 20 0.4 0.176
- 1 1/2 1.500 20 80 90 5 55 200 0.350 0.4 Edge Start 0.2 Edge 10 0.4 0.211
- 1 3/4 1.750 20 80 90 5 55 207 0.350 0.4 Edge Start 0.2 Edge 8 0.4 0.216
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
10 1.4 80 6.2 5 3.8 155 4.1 0.1 5.1 3.8 0.4 7.6 2380 0.1 2.8
15 1.4 80 6.2 5 3.8 157 4.4 0.7 5.1 3.8 0.2 7.6 1790 0.5 3.0
20 1.4 80 6.2 5 3.8 167 5.5 1.3 5.8 4.6 0.2 8.4 1190 0.8 3.5
25 1.4 80 6.2 5 3.8 182 7.5 1.9 8.7 7.5 0.2 11.3 910 1.0 3.8
30 1.4 80 6.2 5 3.8 181 7.3 0.4 Edge Start 0.2 Edge 580 0.4 4.2
35 1.4 80 6.2 5 3.8 193 8.3 0.4 Edge Start 0.2 Edge 380 0.4 4.9
40 1.4 80 6.2 5 3.8 202 8.9 0.4 Edge Start 0.2 Edge 240 0.4 5.4
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
20A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 80
60 /
4.1
NA
80 /
5.5
140 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.