100i / 200i / 300i / 400i
Manual PN: 0560956430 OPERATION 87
CCM Status Code
Group 3 -- Gas Controller Status & Protocol
313 *
Gas Controller not config-
ured.
Gas Selection Console or Gas Control Unit not configured for a process or
locked; See Gas Selection Console and Gas Control Unit status
* Applies to Automatic Gas Control 3000 (Auto Gas) only
CCM Status Code
Group 4 -- Torch Coolant System
Code Message Remedy / Comments
401 Coolant Level low Check coolant level, add as needed. Defective or disconnected level sensor.
402
Low coolant flow
Coolant flow as measured by flow switch FS1 is less than 0.7 gpm; Clogged filter;
Restriction in torch lead or head; Wrong style consumables; Bad O-ring on the
torch check valve; broken or defective torch coolant tube/check valve; Defec-
tive pump or bypass valve. 402 code along with 104 code is probably a low flow
problem.
403
Coolant overheated
Coolant supply temperature exceeded 75 degrees Celcius (167F). Operating with
side panel loose or removed; Air flow blocked at air inlet or exit of power supply;
Coolant fan failed; radiator fins clogged with dirt.
404
Coolant System not
ready.
Proper coolant flow of 0.7 gpm as measured by flow switch FS1 was not obtained
during up to 4 minutes of Priming. New installation can require additional Priming
cycle(s) to fill hoses with coolant; cylce power to restart Priming; Coolant hoses
or torch hoses reversed; Clogged coolant filter; Restriction in torch lead or head;
Wrong style consumables; broken or defective torch coolant tube/check valve;
Defective or disconnected FS1 flow SW; Defective pump or bypass valve.
405
Low Coolant Level
Warning
Low coolant level during cut, does not stop cut. Add coolant as required.
406
Coolant Flow Low
Warning
This is a warning, does not stop system operation. Coolant flow rate lower than ex-
pected. Can be caused by gas bubbles being introduced into the coolant or wrong or
mismatched or worn consumable parts; Failed seals in torch cartridge or torch body;
Clogged coolant filter; Restriction in torch lead or head; defective or disconnected
FL1 flow sensor.
407
Coolant overheated, high
ambient.
Coolant supply temperature exceeded 75 degrees Celsius (167 Fahrenheit) likely
cause ambient greater than 40 degrees Celsius (104 Fahrenheit); Reduce cutting
duty cycle; Reduce ambient temperature; Add separate coolant cooler.
CCM Status Code
CCM-Group-5 Gas Controller Communication Port
Code Message Remedy / Comments
501 CANBUS Acknowledge Fault CCM to Gas Selection Console Fiber-optic control cable not connected,
not properly connected or cable defective. Gas Selection Console’s
power supply or Control PCB defective. Defective CCM, replace.
502 CANBUS Off Dirt on fiber ends or in connectors; blow out with clean dry air; Fiber
not locked into connector; Sharp bends in fiber; Fiber defective
503 CANBUS Errors Warning Dirt on fiber ends or in connectors; blow out with clean dry air; Fiber
not locked into connector; Sharp bends in fiber; Fiber defective;
504 Reserved No information available; Contact customer service
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