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ESAB 100i - Page 88

ESAB 100i
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100i / 200i / 300i / 400i
88 OPERATION Manual PN: 0560956430
CCM Status Code
Group 6 -- CCM
Code Message Remedy / Comments
601 Analog Voltage Error Defective CCM, replace.
602 ADC or DAC error Defective CCM, replace.
603 Reserved No information available; Contact customer service
604 Data Memory error Defective CCM, replace.
605 Program memory fault Defective CCM, replace.
606 +5V Logic supply low Defective CCM, replace.
607 Processor over temperature Reduce ambient temperature; Defective CCM; replace
608
5V supply for RS 485/422 com-
munication low.
Defective CCM, replace.
609 Firmware Update Device Error Defective CCM; replace
610 Firmware Update Protocol Error Defective CCM; replace
611 USB Controller Fault Defective CCM; replace
612
USB Power Fault
Faulty USB device plugged into USB port, remove; Defective CCM
613
USB Log Creation Fault
Unable to create Log file on USB Flash drive last firmware update at-
tempt; Use different USB Flash Drive or Reformat
614
No USF File
File VTCCMFW.USF missing from Flash Drive; Add proper files to Flash
Drive for Firmware Update; Use different USB Flash Drive or Reformat
615
No CCM Update File
CCM Firmware file specified in VTCCMFW.USF not found ; Add proper
files to Flash Drive for Firmware updating
616
Gas Control Unit Update Fault
Fault occurred attempting to update Gas Control Unit firmware; Add
proper files to USB Flash drive for Firmware updating; Refer to CCM_
LOG.TXT on Flash Drive for details
617
Gas Selection Console Update
Fault
Fault occurred attempting to update Gas Selection Console firmware;
Add proper files to USB Flash drive for Firmware updating; Refer to
CCM_LOG.TXT on Flash Drive for details
618 ADC Calibration Fault Error too large calibrating ADC; Fault persists defective CCM;
619 Flow Switch Fault Flow switch reporting coolant flow when pump off;
620
Non Volatile Memory Error
Non Volatile Memory Storage Corrupted and Erased; Fault persists
defective CCM.
621 USB Format Fault
A USB flash drive was detected but could not be read by CCM. Backup
any files currently on flash drive, reformat the USB flash drive to a FAT or
FAT32 file system, replace only the CCM update files and try again. Use
different USB flash drive formatted with FAT or FAT32 file system.
622 CCM Code Execution Fault
Possible EMI noise problem or code fault. Check for proper ground-
ing and bonding of equipment and routing of torch leads and cables
to reduce Electromagnetic Emission Interference onto CCM module. If
problem persists, verify CCM code version is the latest supported revi-
sion. Replace CCM module.

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