What to do if the ESAB 100i Welding System shows 'Missing AC Phase'?
If the ESAB Welding System displays a 'Missing AC Phase' error, the possible causes include a blown wall fuse, a blown unit fuse F1 or F2 on the rear panel, a bad power cable connection, or a defective System Bias PCB. Check these components to resolve the issue.
What does 'Tip Saver Fault' mean on ESAB 100i?
The 'Tip Saver Fault' on the ESAB Welding System indicates that the tip remained in contact with the work for more than 15 seconds.
Why ESAB Welding System shows 'Tip to Electrode voltage fault'?
The 'Tip to Electrode voltage fault' on your ESAB Welding System could be caused by worn-out torch consumable parts, wrong consumables installed (causing a tip to electrode short), an incorrect process selected, or wrong manual settings for plasma gas or cutting current. Other possible causes include a leak in the plasma hose to the torch, a defective Pilot PCB, or a shorted torch body. The suggested solution is that the tip voltage is too close to the electrode voltage.
What to do if the ESAB 100i displays 'Part process not configured'?
If the ESAB Welding System displays 'Part process not configured', and you're using Automatic Gas Control, you need to select and load a cutting process.
What does 'Device Locked' mean on ESAB Welding System?
If the ESAB Welding System displays 'Device Locked' during process loading with Automatic Gas Control, wait until the process is finished.
What to do if the ESAB 100i Welding System displays 'Inverter 1A Output Current Low'?
If the ESAB Welding System displays 'Inverter 1A Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 1 Section A output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 1.
What to do if the ESAB 100i Welding System displays 'Inverter 1B Output Current Low'?
If the ESAB Welding System displays 'Inverter 1B Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 1 Section B output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 1.
What to do if the ESAB Welding System displays 'Inverter 2A Output Current Low'?
If the ESAB Welding System displays 'Inverter 2A Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 2 Section A output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 2.
What to do if the ESAB 100i displays 'Inverter 2B Output Current Low'?
If the ESAB Welding System displays 'Inverter 2B Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 2 Section B output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 2.
General| Brand | ESAB |
|---|---|
| Model | 100i |
| Category | Welding System |
| Language | English |
Essential safety precautions for installation and operation.
Hazards related to electrical shock, EMF, fumes, and gases.
Detailed specifications and electrical requirements for power supply amperages.
Electrical, gas, and water supply requirements meeting local safety standards.
Steps for lifting, connecting input power, ground, and work cables to the power supply.
Procedures for proper grounding and routing to minimize electromagnetic interference.
Instructions for connecting the torch and installing consumable parts.
Description of control panel indicators and general system operation procedures.
Explanation of CCM, Gas Selection Console, and Gas Control Unit status codes for troubleshooting.
Troubleshooting guide for common issues with the Remote Arc Starter.
Periodic checks and tasks to ensure proper system performance and longevity.
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