Fitting the OPT / i MHP WireBrake and torch body 81
Safety 81
Prerequisites for operation 81
Compressed air supply specifications 81
Remedying the clamping marks on the wire electrode 81
Technical data 82
Fitting the OPT/i MHP WireBrake 82
Removing the OPT / i MHP WireBrake and torch body 84
Safety 84
Removing the OPT / i MHP WireBrake and torch body 84
Fitting the unreeling wirefeeder 85
Fitting the unreeling wirefeeder 85
Installation - PAP 87
Fitting the welding system to a PAP robot 89
Safety 89
Fitting the TPS/i welding system to a PAP robot 89
Maximum axis rotation 89
Fitting the wire-feed unit 91
Fitting the WF 15i/25i/30i R PAP 91
Installing the CrashBox /i PAP on the robot 92
Installing the CrashBox /i PAP on the robot 92
Installing the CrashBox/i Dummy on the robot 93
Fitting the MHPi/MHP S G/W PAP hosepack 95
Fitting the Robacta MHP G/W PAP hosepack 95
“OPT / i MHP WireBrake” option 96
Fitting the inner liner inside the torch hosepack 97
Fitting the MHPi/MHP S G/W PAP SM hosepack 99
Fitting the Robacta MHP G/W PAP SM hosepack 99
“OPT / i MHP WireBrake” option 100
Fitting the inner liner inside the torch hosepack 101
Fitting the interconnecting hosepack 103
Fitting the PAP interconnecting hosepack to the robot 103
Connecting the extension hosepack 104
Connecting the interconnecting hosepack 105
Connecting wire-feed unit to system components 106
Safety 106
General 106
Connecting the WF 15i/25i/30i R PAP to the system components 106
Start-up 109
Inserting/replacing feed rollers 111
General 111
WF 25i Reel 4R: inserting/replacing feed rollers for the 4-roller drive 111
WF 30i Reel 2R: inserting/replacing feed rollers for the 2-roller drive 112
Inserting/replacing feed rollers 113
Feeding in the wire electrode 115
Insulated routing of wire electrode to wirefeeder 115
Feeding in the wire electrode 115
Setting the contact pressure 117
Start-up 118
Requirements 118
General 118
Troubleshooting, maintenance and disposal 119
Troubleshooting 121
Safety 121
Fault diagnosis 121
Care, maintenance and disposal 124
General 124
Safety 124
5
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