General remarks 39
Also required for installation 39
Device concept 39
Application areas 40
Information on repairing CrashBoxes 40
Scope of supply 40
Clamp system scope of supply and options 41
Robot welding torch 42
Safety 42
General 42
Controls, connections and mechanical components 43
Control elements and mechanical components 45
Safety 45
Control elements and mechanical components 45
Gas test/wire threading control panel (optional) 45
WF 15i / 25i / 30i R 48
WF 15i R, WF 30i R connections 48
WF 30i R / L connections 48
WF 25i R connections 49
WF 25i R / L connections 50
WF 15i / 25i / 30i R PAP 51
WF 15i R PAP, WF 30i R PAP connections 51
WF 25i R PAP connections 51
WF 25i R / L PAP connections 52
WF 25i REEL R /4R, WF 30i REEL R /2R 53
Safety 53
Controls, connections and mechanical components 53
Control panel 55
Installation - conventional robot 59
Fitting the welding system to a conventional robot 61
Safety 61
Fitting the TPS/i welding system to a conventional robot 61
Fitting the wire-feed unit 62
Fitting the wirefeeder holder 62
Fitting the wirefeeder 62
Fitting the CrashBox /i to the robot 64
Fitting the CrashBox /i to the robot 64
Installing the CrashBox/i Dummy on the robot 65
Fitting the clamp system 67
Special tilt angle for the welding torch 67
Fitting the clamp system 68
Fitting the clamp system with extension 68
Fitting the MHP G / W hosepack 69
Fitting the MHP G / W conventional hosepack - Standard 69
Optimum hosepack arrangement 69
Fitting the TPS/i torch neck 70
Safety 70
Fitting the TPS/i torch body - Standard 70
“OPT / i MHP WireBrake” option 70
Fitting the inner liner inside the torch hosepack 71
Fitting the interconnecting hosepack 73
Fitting the Standard interconnecting hosepack to the robot 73
Connecting the extension hosepack 73
Connecting the MHP W hosepack 75
Connecting the MHP W hosepack 75
Connecting wire-feed unit to system components 78
Safety 78
General 78
Connecting the wirefeeder to the system components 78
4
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