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GE 269Plus

GE 269Plus
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269Plus
Motor Management Relay
Instruction Manual
Firmware Revision: 269P.E6.0.4
Manual P/N: 1601-0013-E2 (GEK-106287A)
Copyright © 2002 GE Power Management
GE Power Management
215 Anderson Avenue, Markham, Ontario
Canada L6E 1B3
Tel: (905) 294-6222 Fax: (905) 294-8512
Internet:
http://www.GEindustrial.com/pm
Manufactured under an
ISO9001 Registered system.
g
GE Power Managemen
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Table of Contents

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GE 269Plus Specifications

General IconGeneral
BrandGE
Model269Plus
CategoryRelays
LanguageEnglish

Summary

1 INTRODUCTION

1.1 MOTOR PROTECTION REQUIREMENTS

Discusses the necessity of modern protective devices for industrial motors and their functions.

1.2 FEATURES

Details the capabilities of the 269Plus relay, including protection, monitoring, and diagnostics.

1.3 TYPICAL APPLICATIONS

Lists common uses for the 269Plus relay in protecting motors and associated equipment.

1.4 ORDER CODE INFORMATION

Explains how to specify options and order the 269Plus relay, noting field-programmable features.

1.5 TECHNICAL SPECIFICATIONS

Provides detailed electrical and performance specifications for the 269Plus relay.

1.6 MPM OPTION SPECIFICATIONS

Outlines the technical specifications for the Motor Protection Meter (MPM) option.

2 INSTALLATION

2.1 PHYSICAL DIMENSIONS

Shows the physical size and mounting dimensions of the 269Plus relay unit and associated CTs.

2.2 MOUNTING

Provides instructions and considerations for physically mounting the 269Plus relay in a panel.

2.3 EXTERNAL CONNECTIONS

Details the various inputs and outputs for connecting external devices and wiring to the 269Plus relay.

2.4 CONTROL POWER

Explains the requirements and connection procedures for supplying control power to the 269Plus relay.

2.5 PHASE CT INPUTS

Describes the selection and connection of phase current transformers (CTs) for accurate motor current measurement.

2.6 GROUND CT INPUT

Details the connection and selection of ground fault current transformers for ground fault protection.

2.7 TRIP RELAY CONTACTS

Explains the function, ratings, and connection of the 269Plus relay's trip output contacts.

2.8 ALARM RELAY CONTACTS

Describes the function, ratings, and connection of the 269Plus relay's alarm output contacts.

2.9 AUXILIARY RELAY #1 CONTACTS

Explains the function and connection of the first auxiliary output relay contacts.

2.10 AUXILIARY RELAY #2 CONTACTS

Describes the function and connection of the second auxiliary output relay contacts.

2.11 RTD SENSOR CONNECTIONS

Details how to connect RTD sensors for motor stator temperature monitoring.

2.12 EMERGENCY RESTART TERMINALS

Explains the function and use of the emergency restart terminals for overriding trips.

2.13 EXTERNAL RESET TERMINALS

Describes how to connect an external reset switch for remote reset operation.

2.14 ANALOG OUTPUT TERMINALS (NON-ISOLATED)

Details the analog output terminals and their function for transmitting current output signals.

2.15 DIFFERENTIAL RELAY TERMINALS

Explains the connection of external differential relays to the 269Plus relay.

2.16 SPEED SWITCH TERMINALS

Describes the connection of external speed switches for locked rotor protection.

2.17 PROGRAMMING ACCESS TERMINALS

Explains how to use programming access terminals for setpoint configuration.

2.18 RS485 SERIAL COMMUNICATIONS TERMINALS

Details the connection and configuration for serial communication via RS485.

2.19 DISPLAY ADJUSTMENT

Explains how to adjust the display contrast for optimal readability.

2.20 FRONT PANEL FACEPLATE

Describes the material and cleaning instructions for the front panel faceplate.

2.21 SPARE INPUT TERMINALS

Details the connection and use of spare input terminals for additional relay contact inputs.

2.22 DRAWOUT RELAY OPTION

Describes the features and installation of the drawout case option for the 269Plus relay.

2.23 METER OPTION INSTALLATION

Explains the installation of the Motor Protection Meter (MPM) option with the 269Plus.

3 SETUP AND USE

3.1 FRONT PANEL

Describes the front panel layout including keypad and indicators of the 269Plus relay.

3.2 CONTROLS AND INDICATORS

Explains the function and use of each key and indicator on the 269Plus front panel.

3.3 RELAY DISPLAY MODES

Outlines the four operational display modes of the 269Plus relay: Actual Values, Setpoints, Help, and Trip/Alarm.

3.4 ACTUAL VALUES MODE

Details how to view monitored or calculated motor operating parameters in the Actual Values mode.

3.5 SETPOINTS MODE

Explains how to view and alter the trip, alarm, and other relay setpoints.

3.6 HELP MODE

Describes how to access and use the HELP function for information on keys and displayed messages.

3.7 TRIPALARM MODE

Explains how the relay enters TRIP/ALARM mode and how to navigate these messages.

3.8 PHASE CT & MOTOR FULL LOAD CURRENT SETPOINTS

Details the setpoints for phase CT ratio and motor full load current (FLC) for accurate current measurement.

3.9 ACCELERATION TIME SETPOINT

Explains the purpose and use of the acceleration time setpoint for protecting driven equipment.

3.10 INHIBITS

Describes the inhibit features that prevent motor starting until conditions are met.

3.11 UNBALANCE SETPOINTS

Details how unbalance is measured and protected against, including phase and voltage unbalance.

3.12 GROUND FAULT (EARTH LEAKAGE) SETPOINTS

Explains the ground fault protection features and setpoints.

3.13 CONTACTORBREAKER WIRING

Provides wiring diagrams for connecting the relay to contactors and breakers.

3.14 UNDERCURRENT SETPOINTS

Describes the setpoints for detecting low motor current conditions like loss of load.

3.15 RAPID TRIP MECHANICAL JAM SETPOINTS

Explains setpoints used to protect driven mechanical systems from jams.

3.16 SHORT CIRCUIT SETPOINTS

Details the short circuit protective function for phase current faults.

3.17 IMMEDIATE OVERLOAD ALARM SETPOINT

Describes the setpoint for an immediate overload alarm function.

3.18 STATOR RTD SETPOINTS

Explains how to configure setpoints for stator winding temperature monitoring using RTDs.

3.19 OTHER RTD SETPOINTS

Details setpoints for RTD inputs used for motor and load bearing temperature monitoring.

3.20 OVERLOAD CURVE SETPOINTS

Explains how to select and configure overload curves for motor protection.

3.21 THERMAL CAPACITY ALARM

Describes the setpoint for the thermal capacity alarm and its time delay.

3.22 THERMAL MEMORY

Explains the internal thermal memory register and how it models motor thermal capacity.

3.23 EMERGENCY RESTART

Details the emergency restart feature for overriding lockouts and discharging thermal memory.

3.24 RESETTING THE RELAY

Explains how to reset the relay after a trip or alarm condition.

3.25 RELAY SELF-TEST

Describes the built-in self-test functions for verifying internal circuitry.

3.26 STATISTICAL DATA FEATURES

Explains how to access and clear motor statistical data and pre-trip values.

3.27 FACTORY SETPOINTS

Discusses the default setpoints shipped with the relay and their purpose.

3.28 METER OPTION

Explains the valuable voltage and power measurement capabilities provided by the MPM meter option.

3.29 PRESET CONFIGURATIONS FUNCTIONS

Lists factory preset relay configurations and functions for common applications.

4 COMMUNICATIONS

4.1 INTRODUCTION

Introduces the communication capabilities of the 269Plus relay with other equipment.

4.2 MODES OF OPERATION

Describes the operating modes for the 269Plus relay in Modbus communication.

4.3 PHYSICAL LAYER

Details the physical connections and requirements for the RS485 serial communication link.

4.4 PACKET FORMAT

Explains the structure of Modbus RTU packets used for communication with the 269Plus.

4.5 THE HANDSHAKE

Describes the communication handshake process between the master and the 269Plus slave.

4.6 SUPPORTED FUNCTIONS

Lists the Modbus functions supported by the 269Plus for reading and writing data.

4.7 EXCEPTION OR ERROR REPLIES

Explains how the 269Plus responds to communication errors and exceptions.

4.8 ERROR CHECKING CODE

Details the CRC-16 error checking algorithm used for data integrity.

4.9 MEMORY MAP

Provides an overview of the 269Plus memory map for actual values and setpoints.

4.10 FORMAT CODES

Explains the format codes used for interpreting data in the memory map.

5 RELAY TESTING

5.1 PRIMARY INJECTION TESTING

Describes how to verify system operation by injecting primary current through CTs.

5.2 SECONDARY INJECTION TESTING

Details how to test relay functions using secondary injection and the setup required.

5.3 PHASE CURRENT INPUT FUNCTIONS

Explains how to test the relay's ability to read injected phase currents correctly.

5.4 GROUND FAULT CURRENT FUNCTIONS

Describes how to test the ground fault current input circuitry and functions.

5.5 RTD MEASUREMENT TESTS

Details how to test RTD inputs by simulating RTDs with potentiometers.

5.6 POWER FAILURE TESTING

Explains how to test the relay's behavior during power failure and memory retention.

5.7 ANALOG CURRENT OUTPUT

Describes how to test the analog current output functionality.

5.8 ROUTINE MAINTENANCE VERIFICATION

Provides guidance on performing annual testing for correct operation and protection system verification.

5.9 DIELECTRIC STRENGTH (HI-POT) TEST

Explains the procedure for performing a dielectric strength test on the relay.

6 THEORY OF OPERATION

6.1 HARDWARE

Describes the internal hardware components and architecture of the 269Plus relay.

6.2 FIRMWARE

Explains the firmware structure, modules, and execution flow of the 269Plus relay.

7 APPLICATION EXAMPLES

7.1 RELAY POWERED FROM ONE OF MOTOR PHASE INPUTS

Illustrates a scenario where the relay is powered from a motor phase input and considerations for fail-safe operation.

7.2 CONTROL POWER LOSS DUE TO SHORT CIRCUITGROUND FAULT

Discusses the impact of control power loss due to faults on the relay's tripping capability.

7.3 USING FLC THERMAL CAPACITY REDUCTION SETPOINT

Explains how to use the FLC Thermal Capacity Reduction setpoint to accurately model motor thermal capacity.

8 269 PC SOFTWARE

8.1 OVERVIEW

Introduces the 269PC software for accessing relay setpoints and actual values.

8.2 HARDWARE & SOFTWARE REQUIREMENTS

Lists the minimum hardware and software requirements for running the 269PC software.

8.3 TOOLBAR SUMMARY

Provides a description of the functions of the toolbar icons in the 269PC software.

8.4 MENU SUMMARY

Outlines the structure and functions of the menus within the 269PC software.

8.5 HARDWARE CONFIGURATION

Details the connections and equipment needed for RS485 communication setup.

8.6 269 PC INSTALLATION

Provides step-by-step instructions for installing the 269PC software.

8.7 STARTUP AND COMMUNICATIONS CONFIGURATION

Explains how to configure startup and communication settings for the 269PC software.

8.8 ENTERING SETPONITS

Illustrates how to enter setpoints using the 269PC software.

8.9 SAVING SETPOINTS TO A FILE

Describes the process of saving relay setpoints to a file on a PC.

8.10 LOADING SETPONTS FROM A FILE

Explains how to load setpoints from a file into the 269Plus relay using the software.

8.11 VIEWING ACTUAL VALUES

Shows how to view measured and monitored values like RTD temperatures and currents.

8.12 TRENDING

Describes the trending feature for viewing and saving actual value parameters over time.

8.13 USING THE TROUBLESHOOTING FEATURE

Explains how to use the troubleshooting feature to read and write register data.

9 COMMISSIONING

9.1 269 PLUS COMMISSIONING SUMMARY

Provides a summary table of setpoints required for commissioning the 269Plus relay.

9.2 REVISION HISTORY

Lists the revision history of the 269Plus software and associated manual part numbers.

A 269 PLUS UNBALANCE EXAMPLE

A.1 DESCRIPTION

Explains the assumptions made by the 269Plus unbalance algorithm regarding phase supply.

A.2 EXAMPLE

Provides a detailed example of calculating unbalance using phase magnitudes and symmetrical components.

B THERMAL MODEL & BIAS FEATURE

B.1 THERMAL MODEL

Explains the discrete time-based algorithm used for the thermal model of the motor.

B.2 269 PLUS RTD BIAS FEATURE

Details the RTD bias feature and its role in correcting the thermal model based on RTD measurements.

C RTD CIRCUITRY

C.1 DESCRIPTION

Explains the basic operation of the RTD circuitry and constant current source.

C.2 REDUCED WIRING RTDS

Describes a method for connecting RTDs using fewer wires, though not recommended.

C.3 TWO-WIRE RTD LEAD COMPENSATION

Illustrates how to compensate for lead resistance in two-wire RTD configurations.

D TWO PHASE CT CONFIGURATION

D.1 DESCRIPTION

Illustrates how two CTs can be used to sense three phase currents and the importance of polarity.

E ASYMMETRICAL STARTING CURRENT

E.1 DESCRIPTION

Explains the concept of asymmetrical starting current in inductive loads and its characteristics.

F DOs AND DONTs

F.1 DESCRIPTION

Provides recommendations for proper, orderly, and reliable operation of the 269Plus relay.

F.2 DOs

Lists essential practices for grounding, CT connections, and RTD wiring.

F.3 DONTs

Lists critical actions to avoid for proper operation and to prevent damage to the relay.

G GROUND FAULT & SHORT CIRCUIT INSTANTANEOUS ELEMENTS

G.1 DESCRIPTION

Describes the two programmable instantaneous elements for Short Circuit and Ground Fault protection.

H CURRENT TRANSFORMERS

H.1 269 PLUS CT WITHSTAND

Discusses the importance of CT withstand capability, especially for high current ground faults.

H.2 CT SIZE AND SATURATION

Explains how to determine CT characteristics and select appropriate sizes to avoid saturation.

I FIGURES AND TABLES

I.1 LIST OF FIGURES

A comprehensive list of all figures present in the manual.

I.2 LIST OF TABLES

A comprehensive list of all tables present in the manual.

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