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Krautkramer USM 35X
GE Krautkramer USM 35X User Manual
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Krautkramer USM 35X
Issue 01, 04/2005
1
-
1
Intr
oduction
1
Krautkramer USM 35X
Issue 01, 04/2005
1
-
1
Intr
oduction
1
8
10
Table of Contents
Default Chapter
1
Table of Contents
1
1 Introduction
9
Krautkramer USM 35X Issue 01
9
Safety Information
10
Batteries
10
Software
10
Defects/Errors and Exceptional Stresses
11
Important Information on Ultrasonic Testing
11
Preconditions for Testing with Ultrasonic Test Equipment
11
Operator Training
12
Technical Test Requirements
12
Limits of Testing
13
Ultrasonic Wall Thickness Measurement
13
Effect of the Test Object's Material
13
Effect of Temperature Variations
14
Measurement of Remaining Wall Thickness
14
Ultrasonic Evaluation of Flaws
14
Flaw Boundary Method
14
Echo Display Comparison Method
15
The USM 35X Family
16
The Different Instrument Versions
16
Special Features
17
How to Use this Manual
18
Layout and Presentation in this Manual
19
Attention and Note Symbols
19
Listings
19
Operating Steps
19
2 Standard Package and Accessories
21
Standard Package
23
Recommended Accessories
25
3 Initial Start-Up
27
Power Supply
28
Operation Using the Power Supply Unit
28
Operation Using Batteries
29
Charging the Batteries
31
Connecting a Probe
33
Starting the USM 35X
34
Switching on
34
Reset
34
Information Lines in the Startup Screen
34
4 Principles of Operation
35
Operator's Controls
36
Screen Display
37
Functions on the Display
38
Other Displays
39
Keys and Rotary Knobs
40
Function Keys
40
On/Off Key
40
Special Keys
41
Rotary Knobs
42
Operational Concept
42
Setting the Functions
43
Important Basic Settings
44
Selecting the Language
44
Selecting Units
45
Setting the Date
46
Setting the Time
47
Basic Settings of the Display
48
Selecting the Color Scheme
48
Setting the Lighting
48
5 Operation
49
Overview of the Functions
50
Function Groups First Operating Level
51
Function Groups Second Operating Level
51
Function Groups Third Operating Level
52
Setting the Gain
53
Defining the Db Incrementation for Gain
53
Adjusting the Display Range (Function Group BASE)
54
RANGE (Display Range)
54
MTLVEL (Sound Velocity)
55
D-DELAY (Display Starting Point)
55
P-DELAY (Probe Delay)
56
Adjusting the Pulser (Function Group PULS)
57
DAMPING (Probe Matching)
57
POWER (Intensity)
58
DUAL (Pulser-Receiver Separation)
58
PRF-Mod(Pulse Repetition Frequency)
59
Adjusting the Receiver (Function Group RECV)
59
FINE G (Fine Adjustment of Gain)
60
Dbstep
60
Reject
60
FREQU (Frequency Range)
61
RECTIFY (Rectification)
61
Setting the Gates (Function Groups Agat and Bgat)
62
Tasks of the Gates
62
Alogic/Blogic (Evaluation Logic of the Gates)
63
Astart/Bstart (Starting Points of the Gates)
64
Awidth/Bwidth (Width of the Gates)
64
Athrsh/Bthrsh (Response and Measurement Threshold of the Gates)
64
Calibrating the USM 35X
65
Calibrating the Display Range
65
Choosing the Measuring Point
65
Calibration with Straight- and Angle-Beam Probes
66
Calibration with Dual-Element (TR) Probes
69
Measuring
71
General Notes
71
Measurement of Db Difference (Function Group REF)
73
Recording a Reference Echo
74
Deleting a Reference Echo
74
Echo Comparison
75
Classification of Welds (Function Group AWS)
76
Rating of Welds According to AWS
76
Calculation of Flaw Position (Function Group TRIG)
79
ANGLE (Angle of Incidence)
80
X-VALUE (X-Value of the Probe)
80
Color
81
DIAMET (Outside Diameter of the Test Object)
81
THICKNE (Material Thickness)
81
Data Saving (Function Group MEM)
82
Deleting a Data Set
83
Storing a Data Set
83
Deleting All Data Set
84
Recalling a Stored Data Set
84
Dataset Management (Function Group DATA)
86
TESTINF (Storing Additional Information)
87
PREVIEW (Dataset Preview)
89
DIR (Dataset Directory)
90
SETTING (Function List)
90
Configuring the USM 35X for a Test Application
91
TOF (Selecting the Measuring Point)
92
S-DISP (Zoomed Display of Reading)
94
A-Scan (Setting the A-Scan)
96
MAGNIFY (Gate Spreading)
96
Configuring the Measurement Line
97
Setting the Display
98
FILLED (Echo Display Mode)
99
Scheme
99
Vga
99
LIGHT (LCD Backlight)
100
SCALE (Configuring the Measurement Line)
100
General Configuration
101
DIALOG (Selecting the Language)
101
UNIT (Selecting Units of Measurement)
102
BAUD-R (Baud Rate for Transmission)
103
COPYMOD (Assignment of the Key)
103
PRINTER (Printer for Test Report)
103
TIME/DATE (Setting the Time and Date)
104
Anamod
105
EVAMOD (Echo Evaluation)
106
Horn
106
Other Functions with Special Keys
107
Freeze
107
The Key
107
Zooming the Echo Display
107
Status Symbols and Leds
108
Leds
108
Status Symbols
108
Distance-Amplitude Curve (Only USM 35X DAC and USM 35S)
109
DACMOD (Activating DAC/TCG)
110
DACECHO (Recording Reference Curve)
111
T-CORR (Sensitivity Correction)
112
Echo Evaluation with DAC
113
OFFSET (Distance of Multiple DAC)
113
Distance-Amplitude Curve According to JIS Z3060-2002 (Only USM 35X DAC and USM 35S)
114
DACMOD (Activating DAC According to JIS)
115
DACECHO (Recording Reference Curve)
116
BOLDLI (Choice of a Registration Curve)
118
OFFSET (Distance of Multiple DAC)
118
T-CORR (Sensitivity Correction)
118
Echo Evaluation with DAC
119
Evaluation According to the DGS Method (Only USM 35X S)
119
Measuring with DGS
119
Default Settings for the DGS Measurement
121
Selecting the DGS Mode
121
Recording the Reference Echo and Displaying the DGS Curve
123
Evaluation of Reflectors
124
Sound Attenuation
126
Transfer Correction
126
Locks, Error Messages
129
Validity of the DGS Method
129
6 Documentation
131
Printing Data
132
Preparing the Printer
132
Preparing the USM 35X
132
Printing
133
Documentation with Ultradoc
134
7 Maintenance and Care
135
Care of the Instrument
136
Care of the Batteries
137
Charging the Batteries
137
How to Handle Alkaline Batteries
138
Maintenance
139
Recycling
140
General View of the Device
140
Materials for Separate Disposal
142
Further Materials and Components
144
Recycling Data of Master Device
146
8 Interfaces and Peripherals
149
Interfaces
150
I/O Interface
152
Contact Assignment of the LEMO-1-B Socket
153
RS 232 Interface
154
Contact Assignment of the Sub-D Socket
154
RGB Interface
155
Data Exchange
156
Connecting a Printer or a PC
156
Activation of Serial Communication
156
Printing Data
157
Remote Control
157
Syntax and Timing
159
Functions and Remote Control Codes
165
Other Remote Control Codes
172
Control Codes for the Rotary Knobs/ Function Keys
174
9 Appendix
177
Function Directory
178
EC Declaration of Conformity
183
Manufacturer/Service Addresses
184
Spare Parts List
186
10 Changes
191
11 Index
193
Technical Specifications According to en 12668-1
203
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GE Krautkramer USM 35X Specifications
General
Brand
GE
Model
Krautkramer USM 35X
Category
Measuring Instruments
Language
English
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