Gema MagicControl 4.0 User Manual

Rev. 01 12/21
4
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Table of contents MagicControl 4.0 (CM40)
Assembly / Connection 29
Mounting instructions ............................................................................................ 29
Inserting the SD card ............................................................................................ 30
Inserting SD card ..................................................................................... 30
Removing SD card .................................................................................. 30
Start-up 31
Preparation for start-up ......................................................................................... 31
Basic conditions ....................................................................................... 31
General information .............................................................................................. 31
CAN bus ............................................................................................................... 32
General .................................................................................................... 32
Operation 33
Operation .............................................................................................................. 33
Starting the plant .................................................................................................. 33
Automatic operation mode .................................................................................... 36
Plants with program change per station (internal or external) ................. 37
Gap control .............................................................................................. 38
Manual mode ........................................................................................................ 39
Guns start independently from the conveyor ........................................... 39
Setting the daily correction ................................................................................... 40
Cleaning operation mode ..................................................................................... 40
Safety grid function .................................................................................. 42
Working interruptions or coating breaks ............................................................... 43
Switching off the plant .......................................................................................... 43
Coating Data ......................................................................................................... 44
Edit gun values, select or deselect .......................................................... 44
Edit axis values, select or deselect axes ................................................. 45
Coating programs ................................................................................................. 47
Load coating programs ............................................................................ 48
Creating coating programs ...................................................................... 48
Copy and insert coating programs .......................................................... 48
Naming coating programs ....................................................................... 49
Search coating programs ........................................................................ 50
User administration ............................................................................................... 51
Status display .......................................................................................... 51
Login ........................................................................................................ 51
Log-out ..................................................................................................... 54
Change user ............................................................................................ 54
User profile .............................................................................................. 54
Checking the software version ............................................................................. 63
System diagnosis 65
Introduction ........................................................................................................... 65
Display ..................................................................................................... 65
Displayed states ...................................................................................... 65
Displayed values ..................................................................................... 66
Electrode holder ................................................................................................... 66
Gun nozzle ............................................................................................................ 67
Powder hose ......................................................................................................... 67
Injector .................................................................................................................. 67
IN pinch valve application pump ........................................................................... 68
OUT pinch valve application pump ....................................................................... 68
Application pump, filter ......................................................................................... 69
Application pump, pinch valve diagnostic ............................................................. 69
System service ..................................................................................................... 70

Gema MagicControl 4.0 Specifications

General

Brand	Gema
Model	MagicControl 4.0
Category	Control Unit
Language	English