Gema MagicControl 4.0 User Manual

Rev. 01 12/21
MagicControl 4.0 (CM40) Table of contents
•
5
Machine data 71
Description ............................................................................................................ 71
Batch Management (Basic Version) 73
Introduction ........................................................................................................... 73
Operation .............................................................................................................. 73
Maintenance / Repairs 75
General information .............................................................................................. 75
Periodic checks ..................................................................................................... 75
Cleaning and maintenance ...................................................................... 75
Repairs ..................................................................................................... 76
Storage and transport .............................................................................. 76
SD card – data backup ............................................................................ 77
Powder output/powder hose correction ................................................... 77
Correction factor – diagram ..................................................................... 81
Repair work ........................................................................................................... 81
Diagnostic 83
Description ............................................................................................................ 83
General ................................................................................................................. 84
Powder guns ......................................................................................................... 85
Axes ...................................................................................................................... 86
Inputs/outputs ........................................................................................................ 87
CAN bus ................................................................................................................ 88
Standard interface ................................................................................................. 89
Application pump................................................................................................... 90
Exhaust air ............................................................................................................ 91
After filter pressure monitoring 93
Introduction ........................................................................................................... 93
Typical characteristics .............................................................................. 94
Description of the pressure switches .................................................................... 94
Pressure switch overview ..................................................................................... 95
Display of the pressure values in MagicControl CM40 ......................................... 96
Configuration ......................................................................................................... 97
1503 After filter type ............................................................................... 97
1504 Volume flow .................................................................................. 97
1561 Meter above sea level ................................................................... 97
1562 Temperature ................................................................................. 98
OptiControl ISC08 Adjustment instructions .......................................................... 99
ATEX: Stop powder ................................................................................. 99
Alarm ...................................................................................................... 100
Operating point ...................................................................................... 100
OptiControl ISC09 Adjustment instructions ........................................................ 101
Introduction ............................................................................................ 101
Calibration when operating with frequency converter ............................ 101
Alarm ...................................................................................................... 102
Operating point ...................................................................................... 103
Exhaust air measurement ................................................................................... 104
Measurement configuration ................................................................... 105
Measuring point ..................................................................................... 106
Measuring procedure ............................................................................. 106
Filter cartridges ................................................................................................... 108
Running-in filter ...................................................................................... 108
Filter cartridge cleaning .......................................................................... 108

Gema MagicControl 4.0 Specifications

General

Brand	Gema
Model	MagicControl 4.0
Category	Control Unit
Language	English