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MacDon
Farm Equipment
R216 SP
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214880
118
Revision
A
Figure
4.114:
Cutterbar
Spindle
7.
Remove
retaining
ring
(A).
Figure
4.115:
Safecut
Spindle-Nut
Wrench
Location
8.
Remove
M12
bolt
and
remove
safecut
spindle-nut
wrench
(A)
from
storage
location.
MAINTENANCE
AND
SERVICING
125
127
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Chapter 1: Safety
9
Safety Alert Symbols
9
Signal Words
10
General Safety
11
Maintenance Safety
13
Hydraulic Safety
14
Welding Precaution
15
Safety Signs
16
Installing Safety Decals
16
Locating Safety Decals
17
Understanding Safety Signs
19
Chapter 2: Product Overview
21
Specifications
21
Component Identification
23
Definitions
25
Chapter 3: Operation
27
Break-In Period
27
Daily Start-Up Check
28
Engaging and Disengaging Header Safety Props
30
Engaging and Disengaging Header Safety Props - M1240 Windrower
30
Attaching Header to M1240 Windrower
32
Attaching Rotary Disc Header
32
Connecting Rotary Disc Header Hydraulics and Electrical - M1240 Windrowers
37
Connecting Rotary Disc Header Hydraulics Using Quick Couplers
40
Detaching Header from M1240 Windrower
43
Detaching Rotary Disc Header from M1240 Windrower
43
Driveshields
47
Opening Driveshields
47
Closing Driveshields
49
Cutterbar Curtain
50
Opening Cutterbar Curtain
50
Closing Cutterbar Curtain
51
Header Settings
52
Cutting Height
52
Adjusting Cutterbar Angle
53
Header Float
53
Ground Speed
54
Reconfiguring Cutterbar Crop Stream
55
Changing R216 SP Cutterbar Crop Stream Configuration
56
Conditioner
57
Roll Gap
57
Adjusting Roll Gap
57
Roll Tension
58
Adjusting Roll Tension
58
Roll Timing
59
Checking Roll Timing
59
Adjusting Roll Timing
59
Adjusting Forming Shields - Roll Conditioner
62
Positioning Forming Shield Side Deflectors - Roll Conditioner
62
Positioning Rear Baffle - Roll Conditioner
63
Haying Tips
66
Curing
66
Topsoil Moisture
66
Weather and Topography
66
Windrow Characteristics
67
Driving on Windrow
67
Using Chemical Drying Agents
67
Transporting the Header
68
Chapter 4: Maintenance and Servicing
69
Preparing Machine for Servicing
69
Recommended Safety Procedures
70
Maintenance Requirements
72
Maintenance Schedule/Record
72
Break-In Inspections
74
Preseason Servicing
74
End-Of-Season Servicing
75
Lubrication
76
Greasing Procedure
76
Lubrication Locations
77
Cutterbar System
79
Lubricating Cutterbar
79
Checking and Adding Cutterbar Lubricant
79
Draining the Cutterbar
82
Filling Lubricant into a Repaired Cutterbar
82
Maintaining Cutterbar Discs
83
Inspecting Cutterbar Discs
84
Removing Cutterbar Discs
85
Installing Cutterbar Discs
86
Replacing Cutterbar Spindles
88
Removing Cutterbar Spindles
89
Installing Cutterbar Spindles
91
Maintaining Discblades
95
Inspecting Discblades
95
Inspecting Discblade Hardware
97
Removing Discblades
98
Installing Discblades
100
Maintaining Accelerators
101
Inspecting Accelerators
101
Removing Accelerators
102
Installing Accelerators
104
Maintaining Rock Guards
105
Inspecting Rock Guards
105
Removing Rock Guards
106
Installing Rock Guards
107
Maintaining Drums
108
Inspecting Drums
108
Removing Suspended Drums
110
Installing Suspended Drums
112
Removing Left Driven Drum and Driveline
113
Installing Left Driven Drum and Driveline
115
Removing Right Driven Drum and Driveline
118
Installing Right Driven Drum and Driveline
121
Replacing Cutterbar Spindle Shear Pin
124
Removing Cutterbar Spindle Shear Pin
125
Installing Cutterbar Spindle Shear Pin
129
Servicing Conditioner Roll Timing Gearbox
132
Checking and Changing Conditioner Roll Timing Gearbox Oil
132
Servicing Header Drive Gearbox
135
Checking Header Drive Gearbox Oil
135
Changing Header Drive Gearbox Oil
137
Cutterbar Curtain
138
Inspecting Cutterbar Curtain
138
Removing Cutterbar Curtain
139
Installing Cutterbar Curtain
140
Conditioner
141
Inspecting Conditioner
141
Conditioner Drive Belt
142
Changing the Conditioner
146
Replacing Driveshields
154
Removing Driveshields
154
Installing Driveshields
155
Electrical System
157
Maintaining Electrical System
157
Replacing Amber Hazard/Signal Light
157
Replacing Header Disc Speed Sensor
157
Hydraulics
159
Checking Hydraulic Hoses and Lines
159
Chapter 5: Options and Attachments
161
Performance Kits
161
Tall Crop Divider Kit
161
Adjustable Gauge Roller Kit
161
Adjustable Skid Shoes Kit
162
Electric Remote Baffle Kit
162
Chapter 6: Troubleshooting
163
Performance Problems
163
Mechanical Problems
166
Chapter 7: Reference
169
Torque Specifications
169
Metric Bolt Specifications
169
Metric Bolt Specifications Bolting into Cast Aluminum
171
O-Ring Boss Hydraulic Fittings - Adjustable
172
O-Ring Boss Hydraulic Fittings - Non-Adjustable
174
O-Ring Face Seal Hydraulic Fittings
175
Tapered Pipe Thread Fittings
176
Conversion Chart
177
Index
179
Recommended Lubricants
183
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