Manitowoc Grove TMS800E User Manual

4-12
Published 01-29-2014, Control # 496-00
BOOM TMS800E SERVICE MANUAL
13. Install the wear pads in the upper telescope cylinder
support with the capscrews. Torque the capscrews.
14. Position the cylinder support on lower telescope cylinder
and secure with the capscrews and washers. Torque the
capscrews.
15. Using an adequate lifting device, position the upper
telescope cylinder onto the lower telescope cylinder.
16. Position the sheave end of the telescope cylinder
assembly at the rear of the tele 3 section.
17. Lay the retract cable sheave mounts out behind the tele
3 section as they will be installed in tele 2. Route the lug
end of the retract cables through the sheave mounts (top
to bottom) so the lug end will come off the bottom of the
sheave. Place the retract sheave, with one thrust
washer on each side, in the mount.
18. Install the lug end of each retract cable to the telescope
pin cylinder mount and secure with the washer and
cotter pin.
19. Install the adjusting bolts through the holes in the lower
mount shaft.
20. Install the sled assembly onto the adjusting bolts and
install both swivel nuts and regular nuts, making sure
that the extension cables are not crossed and twisted.
21. Slide telescope cylinder assembly into the rear of the
tele 3 section until sheave mount clears the tele 3 end
plates at the rear of the tele 3 section. Lowering the rear
of tele 3 and raising the rod end of the cylinders will aid
in sliding these together.
22. Place the extend cable lug ends in the slots at the top of
the tele 3 section and secure them with the keeper plate
and two capscrews and washers. Torque the capscrews.
23. Install a wear pad on the two upper telescope cylinder
wear pad holders.
24. Position the wear pad holders on each side of the upper
telescope cylinder support foot and secure each with
capscrews and washers.
25. Slide the telescope cylinder assembly all the way in.
Place blocking under the rear of the telescope cylinders
to aid in assembly.
26. Place the mounting plates on the upper telescope
cylinder barrel mounting lugs.
27. Using tape or ty-wraps, fasten the extend cable ends to
the telescope cylinder to aid in assembly.
28. Place the retract cable sheave mounts in the rear of the
tele 3 section to aid in assembly.
29. At the rear of tele 2, install the upper wear pad grease
line, connector and grease fitting on each side.
30. Install the bottom rear wear pad on tele 2 with the
capscrews and washers. Torque the capscrews.
31. Position the front end of tele 2 at the rear of the tele 3/
telescope cylinder assembly.
32. Slide the tele 3/telescope cylinder assembly into tele 2
installing top rear wear pads in pockets of tele 3 section.
Stop and install rear side wear pads and shims on tele 3
section with capscrews. Torque the capscrews.
NOTE: Use shims as necessary to adjust wear pad so it is
within 2 mm (0.079 in) of tele 2 side plate. Use
equal number of shims on each side.
33. Continue to slide together being careful not to damage
cables.
34. Lift up on the front of tele 3 and install the bottom and
side front wear pads in tele 2. Install shims as necessary.
35. Install tele 2 front top wear pads as noted during
disassembly. Secure each with a capscrew and washer.
Torque the capscrews. Install two adjusting blocks and
secure each with capscrews and washers. Install
adjusting screws and lock nuts. (Two each on top and
two each on side).
36. Install bottom and side wear pad keeper plate on each
side of tele 2 and secure with the capscrews. Torque the
capscrews.
37. Continue to completely slide together.
38. Lift up on end of the upper cylinder to align barrel
trunnion mounting plate holes with holes in tele 2.
Secure each with four capscrews and washers. Torque
the capscrews.
39. Remove any blocking under cylinder.
40. Remove the retract cable sheave mo
unt
s from the tele 3
section and attach them to the rear of tele 2 with
capscrews and washers. Torque the capscrews, refer to
Fasteners and Torque Values, page 1-13.
41. Place the trunnion mounting plates on the lower cylinder
barrel mounting lugs.
42. Place the trunnion mounting plates on the upper cylinder
rod mounting lugs.
43. At the rear of tele 1, install the upper wear pad grease
line, connector and grease fitting on each side.
DANGER
Ensure the telescope cylinders are securely blocked and
some means used to hold them together to prevent any
accidental movement. Severe injury can occur if the
cylinders drop.
Reference Only

Manitowoc Grove TMS800E Specifications

General

Brand	Manitowoc
Model	Grove TMS800E
Category	Construction Equipment
Language	English