4-13
TMS800E SERVICE MANUAL BOOM
Published 01-29-2014, Control # 496-00
44. Install the bottom rear wear pad on tele 1 with the
capscrews and washers. Torque the capscrews.
45. Position the front end of tele 1 at the rear of the tele 2/
tele 3/telescope cylinder assembly.
46. Slide the tele 2/tele 3/telescope cylinder assembly into
tele 1 installing top rear wear pads in pockets of tele 2
(cutout should align with grease line). Stop and install
rear side wear pads and shims on tele 2 with the
capscrews. Torque the capscrews.
NOTE: Use shims as necessary to adjust wear pad so it is
within 2 mm (0.079 in) of tele 1 side plate. Use
equal number of shims on each side.
47. Continue to slide together being careful not to damage
cables.
48. Lift up on the front of tele 2 and install the bottom and
side front wear pads in tele 1. Install shims as necessary.
49. Install tele 1 front top wear pads as noted during
disassembly. Secure each with a capscrew and washer.
Install two adjusting blocks and secure each with
capscrews and washers. Install adjusting screws and
lock nuts. (Two each on top and two each on side).
50. Install bottom and side wear pad keeper plate on each
side of tele 1 and secure with the capscrews and
washers. Torque the capscrews.
51. Continue to completely slide together.
52. Install nut and washer in right side valve tapped pusher
rod. Install the rod assembly through hole on right side of
tele 1.
53. Install left side valve pusher rod on outer left side of tele
1.
54. Align upper cylinder rod trunnion mounting plates holes
with holes in tele 1. Secure with the capscrews and
washers. Torque the capscrews.
55. Lift up on end of the lower cylinder to align barrel
mounting plate holes with holes in tele 1. Secure each
with the capscrews and washers. Torque the capscrews.
56. Remove any blocking under cylinder.
57. Install the cam valves on the mounting plates on each
side of tele 1 using capscrews and washers. Torque the
capscrews.
58. If removed, install hydraulic fittings in the ports of the
valves and the cylinders as tagged during disassembly.
59. Connect the hydraulic hoses and tubing to the valves
and cylinders as tagged during disassembly.
60. Place the trunnion mounting plates on the lower cylinder
rod mounting lugs.
61. Position the front end of the base at the rear of tele 1/tele
2/tele 3/telescope cylinder assembly.
62. Slide tele 1/tele 2/tele 3/telescope cylinder assembly
into the base section installing top rear wear pads in
pockets of tele 1 (cutout should align with grease line).
Stop and install rear side wear pads and shims on tele 1
with the capscrews. Torque the capscrews.
NOTE: Use shims as necessary to adjust wear pad so it is
within 2 mm (0.079 in) of the base section side
plate. Use equal number of shims on each side.
63. Continue to slide together.
64. Lift up on the front of tele 1 and install the bottom and
side front wear pads in the base section. Install shims as
necessary.
65. Install base section front top wear pads as noted during
disassembly. Secure each with a capscrew and washer.
Install two adjusting blocks and secure each with
capscrews and washers. Install adjusting screws and
lock nuts. (Two each on top and two each on side).
66. Install bottom and side wear pad keeper plate on each
side of the base section and secure with the capscrews
and washers. Torque the capscrews.
67. Continue to completely slide together.
68. Align lower cylinder rod trunnion mounting plates holes
with holes in base section. Secure with the capscrews
and washers. Torque the capscrews.
69. Connect hydraulic tubes to the lower cylinder as tagged
during disassembly. Install tubes in clamps on rear of
base section. The clamps are larger than the tubes and
only support the tubes vertically allowing the tubes to
slide up and down with any movement of the lower
cylinder.
70. Through the access hole on the left side of the base
section, install the capscrew, two nuts, and the trigger
weld in the brackets. One nut goes on each side of the
trigger weld. See Cam Operated Check V
alve
Adjustment
, page 4-15.
71. On the top front of the base section, install the cable
rollers using a shaft, shims, and two cotter pins. One
shim goes on each side of the mounting bracket.
72. Repeat step 68 on tele 1.
73. Repeat step 68 on tele 2.
74. On the left side only, install a RCL cable angle bracket
on the base, tele 1, and tele 2 using capscrews and
washers.
75. Install the boom in accordance with the BOOM
INSTALLATION procedures outlined in this section.
Reference Only
To Next Page
Loading...
Need help?
General
