WRS – Installation Manual
Contents
1. STANDARDS AND WARNINGS ................................................................................................................... 7
1.1 Description of the manual ........................................................................................................................ 7
1.2 Original version ........................................................................................................................................ 7
1.3 Final test and warranty ............................................................................................................................. 7
1.4 Conventions and symbols used ............................................................................................................... 8
1.5 Definition of operator ................................................................................................................................ 8
1.6 Disposal of packaging materials .............................................................................................................. 8
2. DESCRIPTION OF THE SYSTEM COMPONENTS ...................................................................................... 9
3. TECHNICAL SPECIFICATIONS ................................................................................................................. 11
3.1 General data of the system .................................................................................................................... 11
3.1.1 Signal Transmission .......................................................................................................................... 13
3.1.1.1 Transmission condition ............................................................................................................. 13
3.2 Dimensions ............................................................................................................................................ 14
4. INSTALLATION ........................................................................................................................................... 17
4.1 WRP45 - Assembling the Transmitter .................................................................................................... 17
4.2 WRP60 - Assembling the Transmitter .................................................................................................... 18
4.2.1 Inserting the extension for probes (optional accessory) ................................................................... 19
4.2.2 Fitting the stylus ................................................................................................................................ 20
4.2.3 Mounting the single and double 90° adapter .................................................................................... 21
4.2.4 Assembling the tool setter/transmitter WRTS ................................................................................... 22
4.2.5 Inserting and replacing the transmitter batteries .............................................................................. 23
4.2.6 Duration of the batteries.................................................................................................................... 24
4.3 Fitting the adapter flange 2027885064 on a type 4390190xxx cone ..................................................... 26
4.4 Aligning and fitting the WRP45 transmitter on the taper shank ............................................................. 27
4.5 Fitting the adapter flange 2027885080 on a type 4390190xxx cone ..................................................... 28
4.6 Aligning and installing the WRP60 transmitter on the taper shank ........................................................ 29
4.7 Aligning and fitting the WRTS transmitter on the fastening flange ........................................................ 30
4.7.1 Version with lateral washers ............................................................................................................. 30
4.7.2 Version with central screw ................................................................................................................ 31
4.7.3 WRTS system alignment procedure ................................................................................................. 32
4.8 Tightening torque summary chart .......................................................................................................... 34
4.9 Description of the LEDs of the WRP - WRTS transmitter ...................................................................... 36
4.10 WRS system installation guidelines ....................................................................................................... 38
4.10.1 General installation rules .................................................................................................................. 38
4.10.2 Installing the WRI receiver inside the machine ................................................................................. 39
4.10.3 Examples illustrating recommended method for securing the WRI receiver to the panels .............. 40
4.10.4 Installing the WRI receiver outside the machine .............................................................................. 41
4.10.5 Examples showing correct and incorrect ways of positioning the WRI receiver .............................. 42
4.10.6 Multiple receivers WRI ...................................................................................................................... 44
4.10.7 Machines positioned side by side ..................................................................................................... 45
4.10.8 Aligning the WRP transmitter ............................................................................................................ 46
4.10.9 Using the radio frequency channels ................................................................................................. 47
4.10.9.1 2.4 GHz ISM band .................................................................................................................... 47
4.10.10 Distance between WRS systems ................................................................................................. 49
4.10.11 Using automatic channel selection (ACS) ................................................................................... 49
4.11 Connecting the WRI Receiver ................................................................................................................ 52
4.11.1 I/O diagram ....................................................................................................................................... 55
4.11.2 WRI receiver/Heidenhain TNC 530 wiring diagram .......................................................................... 56
4.11.3 WRI receiver/Heidenhain TNC 530 HSCI - 620 - 640 wiring diagram .............................................. 56
4.12 Description of input and output operating modes .................................................................................. 57
4.12.1 Cycle start modes ............................................................................................................................. 57
4.12.2 Staring the measurement cycle ........................................................................................................ 59
4.12.2.1 Activating the transmitter .......................................................................................................... 59
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