marposs WRP45 - User Manual

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World-wide Radio-transmission System
RADIO TRANSMISSION TOUCH SYSTEM FOR MACHINING
CENTRES, MILLING MACHINES AND TURNING CENTERS
Installation manual
Manual code:
D31031BG00

Summary

Standards and Warnings

Manual Description and Warranty

Provides details on the manual's content, original version, and warranty terms.

Conventions and Operator Definition

Explains typographical conventions, safety warnings, and defines the operator's role.

Packaging Disposal

Details the materials used in packaging and environmental disposal guidelines.

System Components Overview

Technical Specifications

General System Data

Presents key system parameters including transmission power, distance, and frequency.

Component Dimensions

Provides detailed dimensional drawings for WRP and WRTS transmitters and receivers.

Installation Procedures

WRP45 Transmitter Assembly

Step-by-step guide for assembling the WRP45 transmitter with probes.

WRP60 Transmitter Assembly

Step-by-step guide for assembling the WRP60 transmitter with probes.

Probe Extension Fitting

Instructions for inserting extensions to increase measuring depth for specific probes.

Stylus Fitting Procedures

Details the procedure for fitting the stylus onto the probe, including crash protection.

90° Adapter Mounting

Illustrates dimensions for mounting single and double 90° adapters.

WRTS Transmitter Assembly

Guide for assembling the WRTS tool setter/transmitter with its probe.

Transmitter Battery Replacement

Procedure for inserting and replacing batteries in the WRP/WRTS transmitters.

Transmitter Battery Duration

Information on expected battery life under various operating conditions and grades.

Adapter Flange Fitting

Instructions for fitting adapter flanges onto cones for WRP45 transmitters.

WRP45 Transmitter Alignment

Procedure for aligning and fitting the WRP45 transmitter onto a taper shank.

Adapter Flange Fitting

Instructions for fitting adapter flanges onto cones for WRP60 transmitters.

WRP60 Transmitter Alignment

Procedure for aligning and installing the WRP60 transmitter onto a taper shank.

WRTS Transmitter Alignment - Lateral Washers

Details WRTS alignment using lateral washers on a fastening flange.

WRTS Transmitter Alignment - Central Screw

Details WRTS alignment using a central screw on a fastening flange.

WRTS System Alignment Procedure

Describes the procedure for aligning the WRTS system using dowels and a comparator.

Tightening Torque Summary

Provides a summary chart of tightening torque values for WRS transmitter assembly.

Transmitter LED Status Indicators

Explains the meaning of LEDs on the WRP/WRTS transmitter for system status.

WRI Receiver Installation Guidelines

General rules and recommendations for installing the WRI receiver for optimal communication.

Radio Frequency Channel Usage

Guidelines for using the 2.4 GHz ISM band, channels, and sub-channels for WRS systems.

Manual Planning Considerations

Factors to consider when planning system installation with existing radio systems.

WRS System Distance Rules

Defines minimum distances required between WRS systems for reliable operation.

Automatic Channel Selection (ACS)

Information on using ACS for automatic channel selection and managing interference.

ACS: Channel Switching Conditions

Details the conditions under which the ACS system may switch channels.

ACS: Channel Changeover Delay

Explains additional delays introduced by ACS during channel changes due to noise/interference.

WRI Receiver Connection

Provides the I/O diagram for connecting the WRI receiver.

Input Signals and SEL0;SEL1 Configuration

Describes input signals, including SEL0/SEL1 for sub-channel selection.

Wiring Diagram: Heidenhain TNC 530

Presents the wiring diagram for WRI receiver with Heidenhain TNC 530 controller.

Wiring Diagram: Heidenhain TNC 530 HSCI

Presents the wiring diagram for WRI receiver with Heidenhain TNC 530 HSCI controller.

Operating Modes

Details various input and output operating modes for the system.

Cycle Start Modes

Explains different modes for initiating a measurement cycle.

Starting the Measurement Cycle

Describes how to activate the transmitter and the associated activation times.

Transmitter Deactivation

Procedures for deactivating the transmitter to maximize battery life.

Cycle Stop via Timeout

Explains how to stop a cycle automatically using timeout options.

Multiple Probe Management

Details the function for managing multiple probes with SEL0 and SEL1 inputs.

Probe 1;Probe 2 Outputs

Describes the probe state outputs and their programming options.

Battery Level Low Signal

Explains the signal activation when battery energy falls below a threshold.

Error Signal Status

Details the error signal indicating radio frequency connection status.

WRI Receiver Description

Overview of the WRI receiver panel, display screens, and indicators.

Programming Modes

Explains the two methods for programming the WRI receiver: panel or remote control.

Optical Button Calibration

Procedure for calibrating the WRI receiver's optical buttons.

Infrared Remote Control

Introduction to the remote control unit for WRS system programming.

Remote Control Buttons and Functions

Details the functions of each button on the infrared remote control.

Remote Control Battery Installation

Instructions for inserting batteries into the remote control unit.

WRS System Programming

Overview of the WRS system programming menus resident in the WRI receiver.

Main Menu Navigation

Guide to accessing and navigating the main programming menu.

Pairing Programming Menu

Describes the menu for pairing WRP/WRTS transmitters with the WRI receiver.

WRI Receiver Programming Menu (BS)

Details the programming options available for the WRI receiver (BS menu).

Transmitter Programming Menu (PRB)

Explains the programming menu for the WRP/WRTS transmitter (PRB menu).

Manual Activation Menu (ACT)

Allows manual activation of WRP/WRTS transmitters for system testing.

System Maintenance Menu (SYS)

Provides access to system maintenance functions like pairing lists and restarts.

Maintenance Procedures

Cleaning and Checks

Regular cleaning and checks for optimal system performance and safety.

Wiring Integrity Check

Periodically check cable integrity and terminal tightness.

Accidental Glass Breakage

Safety precautions and actions to take if the transmitter glass panel is damaged.

Troubleshooting Guide

Device Power and Display Issues

Addresses anomalies related to device power supply and display status.

WRI Receiver Error LED Anomalies

Troubleshooting steps for WRI receiver error LED indications.

WRI Receiver Battery LED Issues

Troubleshooting steps for WRI receiver battery LED status.

WRI Receiver Display Errors

Diagnosing issues indicated by WRI receiver display messages.

Transmitter WRP - WRTS LED Errors

Troubleshooting transmitter LED errors and related malfunctions.

Transmitter WRP - WRTS Repeatability Issues

Addresses poor repeatability issues with the WRP/WRTS transmitter.

marposs WRP45 Specifications

General

Brand	marposs
Model	WRP45
Category	Microphone system
Language	English