Mitsubishi V5A51 User Manual

110 pages

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NOTES

Table of Contents

Table of Contents1
General Information3
- Sectional View Transmission3
- Sectional View Transfer4
- Hydraulic Control System5
- Specifications 23E-1-16
  - General Specifications7
  - Service Specifications8
    - Transmission8
    - Transfer8
  - Valve Body Spring Identification9
  - Torque Specifications10
  - Snap Ring, Thrust Race, Spacer and Pressure Plate for Adjustment12
  - Sealants17
  - Form-In-Place Gasket (FIPG)18
  - Lubricants18
    - Disassembly18
    - Form-In-Place Gasket Application18
- Transmission Model Table - Model 20016
- 2-119
- Special Tools19
- 3-124
  - Assembly Service Point24
  - Disassembly and Assembly24
- Transmission and Transfer24
- 4-125
- Transfer Case Adapter25
  - "BA Sealing Cap Installation26
  - "CA Parking Sprag Spring Installation26
- 5-127
- Transmission27
  - Disassembly32
  - Assembly42
  - Identification of Thrust Bearings and Thrust Races43
- 6-162
- Reverse and Overdrive Clutch62
  - "AA D-Ring Installation63
  - "DA Snap Ring Installation63
  - AA" Snap Ring Removal63
  - Disassembly Service Point63
  - "EA Clutch Plate/Clutch Disc/Reaction Plate Installation64
  - "FA Snap Ring Installation64
  - "GA Clutch Plate/Clutch Disc/Reaction Plate Installation64
  - "HA Snap Ring Installation65
- 7-166
- Second Brake66
- "AA One-Way Clutch Installation67
- 8-167
- Low/Reverse Annulus Gear67
  - "BA Stopper Plate Installation68
  - "CA Thrust Bearing No. 6 Installation68
  - "DA Thrust Bearing No. 5 Installation68
- 9-169
- Center Support69
  - "AA D-Ring Installation70
  - "BA O-Ring Installation70
  - "CA Snap Ring Installation70
  - AA" Snap Ring Removal70
Underdrive Clutch71
10-171
- "BA Return Spring Installation72
- "DA Clutch Plate/Clutch Disc/Reaction Plate Installation73
- "EA Snap Ring Installation73
Valve Body74
- 11-174
"AA Thrust Bearing No. 11 Installation80
Direct Annulus Gear80
12-180
"BA Thrust Bearing No. 10 Installation81
Direct Clutch82
- "CA Clutch Plate/Clutch Disc/Reaction Plate Installation83
- "BA Snap Ring Installation83
- "AA D-Ring Installation83
- AA" Snap Ring Removal83
- "DA Snap Ring Installation84
- "AA One-Way Clutch Installation85
Output Shaft Support85
14-185
Transfer86
15-186
- "BA Oil Seal Installation90
- AB" Oil Pool Cover Removal90
- "AA Oil Pool Cover Installation90
- AA" Chain/Front Output Shaft/Sun Gear Removal90
- "DA Snap Ring Installation91
- "EA H-L Shift Fork/H-L Clutch Sleeve Installation91
- "FA Spacer Installation91
- "GA Transfer Case Plate Installation91
- "HA Snap Ring Installation92
- "IA Steel Ball/Spacer Installation92
- "MA Drive Sprocket/Front Output Shaft/Chain Installation93
- "KA Snap Ring Installation93
- "LA Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring Installation93
- "JA 2-4WD Shift Fork/2-4WD Clutch Sleeve Installation93
- "NA Rear Output Shaft Installation94
- "PA Snap Ring Installation94
- "QA Spacer Installation95
- "RA Oil Seal Installation95
- "SA Rear Cover Installation95
- "WA Switch Installation96
- "UA Shift Rail Drive Gear Installation96
- "TA Main Shift Rail/Shift Actuator Installation96
- Inspection96
Transfer Case Plate97
16-197
- "BA Bolt Installation98
- AA" Ball Bearing Removal99
- "AA Ball Bearing Installation99
Input Gear99
17-199
- "BA Snap Ring Installation100
- Countershaft Gear101
- AB" Spacer/Roller Bearing/Inner Race Removal101
18-1101
- "AA Inner Race/Roller Bearing/Spacer Installation102
- "BA Snap Ring Installation102
- "CA Ball Bearing Installation102
Rear Output Shaft103
19-1103
Front Output Shaft105
20-1105
Transfer Drive Shaft107
21-1107
"AA Shift Rail Drive Gear Installation108
Shift Rail Drive Gear108
22-1108
- 2-4WD Shift Rail and H-L Shift Rail109
- "AA Shift Fork/Shift Rail Installation109
- "BA Spring Pin Installation109

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Mitsubishi V5A51 Specifications

General

Brand	Mitsubishi
Model	V5A51
Category	Automobile Parts
Language	English

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