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V5A51
Mitsubishi V5A51 User Manual
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V5A51
-
T
ransfer
23E-15-1
15.
TRANSFER
DISASSEMBL
Y
AND
ASSEMBL
Y
1
2
3
4
5
6
8
9
11
12
13
14
35
±
6N
m
7
10
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
35
±
6N
m
35
±
6N
m
11
±
1N
m
11
±
1N
m
11
±
1N
m
35
±
6N
m
35
±
6N
m
35
±
6N
m
35
±
6N
m
19
±
2N
m
11
±
1N
m
Apply
gear
oil
to
all
moving
parts
before
installation.
Added
PWEE8920-I
E
Mar
.
2000
Mitsubishi
Motors
Corporation
85
87
Table of Contents
Table of Contents
1
General Information
3
Sectional View Transmission
3
Sectional View Transfer
4
Hydraulic Control System
5
Specifications 23E-1-1
6
General Specifications
7
Service Specifications
8
Transmission
8
Transfer
8
Valve Body Spring Identification
9
Torque Specifications
10
Snap Ring, Thrust Race, Spacer and Pressure Plate for Adjustment
12
Thrust Race (for Adjustment of Direct Planetary Carrier End Play)
12
Snap Ring (for Adjustment of Underdrive Clutch and Overdrive Clutch End Play)
12
Thrust Race (for Adjustment of Overdrive Clutch Return Spring Retainer End Play)
12
Pressure Plate (for Adjustment of Second Brake End Play)
13
Snap Ring (for Adjustment of Center Support and Brake Reaction Plate End Play)
13
Snap Ring (for Adjustment of Reverse Clutch End Play)
13
Snap Ring (for Adjustment of Direct Clutch End Play)
13
Snap Ring (for Adjustment of Low/Reverse Brake End Play)
14
Spacer (for Adjustment of Input Gear Bearing End Play)
14
Spacer (for Adjustment of Countershaft Gear End Play)
14
Snap Ring (for Adjustment of Countershaft Gear Bearing End Play)
14
Snap Ring (for Adjustment of Differential Lock Hub End Play)
15
Snap Ring (for Adjustment of 2-4WD Clutch Hub End Play)
15
Snap Ring (for Adjustment of Rear Output Shaft Bearing End Play)
15
Snap Ring (for Adjustment of Rear Output Shaft Annulus Gear End Play)
15
Snap Ring (for Adjustment of Rear Output Shaft Preload)
16
Spacer (for Adjustment of Rear Output Shaft End Play)
16
Sealants
17
Form-In-Place Gasket (FIPG)
18
Lubricants
18
Disassembly
18
Form-In-Place Gasket Application
18
Transmission Model Table - Model 2001
6
2-1
19
Special Tools
19
3-1
24
Assembly Service Point
24
Disassembly and Assembly
24
Transmission and Transfer
24
4-1
25
Transfer Case Adapter
25
"BA Sealing Cap Installation
26
"CA Parking Sprag Spring Installation
26
5-1
27
Transmission
27
Disassembly
32
Assembly
42
Identification of Thrust Bearings and Thrust Races
43
6-1
62
Reverse and Overdrive Clutch
62
"AA D-Ring Installation
63
"DA Snap Ring Installation
63
AA" Snap Ring Removal
63
Disassembly Service Point
63
"EA Clutch Plate/Clutch Disc/Reaction Plate Installation
64
"FA Snap Ring Installation
64
"GA Clutch Plate/Clutch Disc/Reaction Plate Installation
64
"HA Snap Ring Installation
65
7-1
66
Second Brake
66
"AA One-Way Clutch Installation
67
8-1
67
Low/Reverse Annulus Gear
67
"BA Stopper Plate Installation
68
"CA Thrust Bearing No. 6 Installation
68
"DA Thrust Bearing No. 5 Installation
68
9-1
69
Center Support
69
"AA D-Ring Installation
70
"BA O-Ring Installation
70
"CA Snap Ring Installation
70
AA" Snap Ring Removal
70
Underdrive Clutch
71
10-1
71
"BA Return Spring Installation
72
"DA Clutch Plate/Clutch Disc/Reaction Plate Installation
73
"EA Snap Ring Installation
73
Valve Body
74
11-1
74
AA" Solenoid Valve Removal
77
"AA Solenoid Valve Installation
77
"BA Dowel Pin Installation
77
"CA Knock Bushing Installation
77
"DA Knock Bushing Installation
78
"EA Spring/Steel Ball (Line Relief) Installation
78
"FA Spring/Steel Ball (Orifice Check Ball)/Ball (Orifice Check Ball)/Damping Valve Spring/Seal Ring/Damping Valve Installation
78
"GA Manual Valve Installation
79
"AA Thrust Bearing No. 11 Installation
80
Direct Annulus Gear
80
12-1
80
"BA Thrust Bearing No. 10 Installation
81
Direct Clutch
82
"CA Clutch Plate/Clutch Disc/Reaction Plate Installation
83
"BA Snap Ring Installation
83
"AA D-Ring Installation
83
AA" Snap Ring Removal
83
"DA Snap Ring Installation
84
"AA One-Way Clutch Installation
85
Output Shaft Support
85
14-1
85
Transfer
86
15-1
86
"BA Oil Seal Installation
90
AB" Oil Pool Cover Removal
90
"AA Oil Pool Cover Installation
90
AA" Chain/Front Output Shaft/Sun Gear Removal
90
"DA Snap Ring Installation
91
"EA H-L Shift Fork/H-L Clutch Sleeve Installation
91
"FA Spacer Installation
91
"GA Transfer Case Plate Installation
91
"HA Snap Ring Installation
92
"IA Steel Ball/Spacer Installation
92
"MA Drive Sprocket/Front Output Shaft/Chain Installation
93
"KA Snap Ring Installation
93
"LA Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring Installation
93
"JA 2-4WD Shift Fork/2-4WD Clutch Sleeve Installation
93
"NA Rear Output Shaft Installation
94
"PA Snap Ring Installation
94
"QA Spacer Installation
95
"RA Oil Seal Installation
95
"SA Rear Cover Installation
95
"WA Switch Installation
96
"UA Shift Rail Drive Gear Installation
96
"TA Main Shift Rail/Shift Actuator Installation
96
Inspection
96
Transfer Case Plate
97
16-1
97
"BA Bolt Installation
98
AA" Ball Bearing Removal
99
"AA Ball Bearing Installation
99
Input Gear
99
17-1
99
"BA Snap Ring Installation
100
Countershaft Gear
101
AB" Spacer/Roller Bearing/Inner Race Removal
101
18-1
101
"AA Inner Race/Roller Bearing/Spacer Installation
102
"BA Snap Ring Installation
102
"CA Ball Bearing Installation
102
Rear Output Shaft
103
19-1
103
Front Output Shaft
105
20-1
105
Transfer Drive Shaft
107
21-1
107
"AA Shift Rail Drive Gear Installation
108
Shift Rail Drive Gear
108
22-1
108
2-4WD Shift Rail and H-L Shift Rail
109
"AA Shift Fork/Shift Rail Installation
109
"BA Spring Pin Installation
109
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Mitsubishi V5A51 Specifications
General
Brand
Mitsubishi
Model
V5A51
Category
Automobile Parts
Language
English
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