Putzmeister MP 25 - General Technical Description

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3 General technical description

This chapter describes the components and assemblies on this ma‐

chine and describes how they function. Please note that possible (op‐

tional) auxiliary equipment is also described.

3 — 1

Main Page

Table of Contents3
Guide to the Operating Instructions10
Foreword10
Icons and Symbols11
Layout of Warning Notices12
Safety Regulations16
Definition of Terms16
Manufacturer16
Operator16
Machine Operator16
Subject Expert16
Qualified Personnel16
Service Technician17
Maintenance17
Workplace17
Working Area17
Basic Principle17
Designated Use18
Improper Use19
Operation with Defects19
Removal or Modification of Safety Equipment20
Conveyed Material20
Extending the Delivery Line20
Pressurised Systems20
Site of Use20
Transport21
General Maintenance21
Safety Equipment Maintenance21
Changing the Works Settings22
Structural Changes22
Wrong Bolts/Nuts and Tightening Torques22
Liability22
Exclusion of Liability23
Personnel Selection and Qualifications23
Training23
Qualified Personnel24
Subject Expert24
Sources of Danger24
General Sources of Danger24
Danger from Hot Machine Components24
Danger from the Delivery Line and Coupling System25
Safety Equipment25
Personal Protective Equipment25
Risk of Injury, Residual Risks27
Risk of Crushing and Impact28
Operating Modes28
Transporting the Machine28
Assembly of the Auger Pump29
Electrical Contact30
Blockage30
Conduct in an Emergency31
Environmental Protection31
Noise Emissions32
Operator32
Safety-Related Parts (Srps)33
Spare Parts34
Accessories34
Storing the Machine35
Unauthorised Start-Up or Use of the Machine35
Operating Modes35
Securing the Machine35
General Technical Description37
Machine Model38
Overview38
Technical Data39
Rating Plate42
Sound Power Level43
Safety Equipment43
Protective Grille43
EMERGENCY STOP Button (Option)43
Tilt Switch43
Description of the Functions46
Control Devices47
Control Cabinet47
General48
Overview49
Compressor52
Auger Pump53
Air Valve Fitting55
Water Pump55
Water Filter56
Water Valve Fitting57
Spray Gun58
Cable Remote Control59
Injection Hood59
Compact Filter60
Fill-Level Sensor60
Options61
Transport, Setting up and Connection64
Unpacking the Machine64
Transporting the Machine64
Loading Using a Fork-Lift Truck65
Loading Using a Crane65
Dismantling the Machine into Individual Components68
Assembling the Disassembled Machine73
Selecting a Setup Site77
Setting up the Machine77
Mounting the Injection Hood78
Water Connection79
Electrical Connection80
Power Sources81
Electrical Supply Cables82
Connecting the Machine83
Starting up86
Setting up the Machine for Initial Commissioning86
Mounting the Auger Pump86
Mounting the Auger Pump on the Mixing Pipe87
Mounting the Mixing Pump89
Checks90
Visual Checks91
Electrical Connection91
Test Run91
Switchon Conditions91
Checking the Direction of Rotation of the Motor92
Starting the Motor94
Function Checks94
Checking the Safety Equipment94
Checking the EMERGENCY STOP Button95
Function Check of the Tilt Switch97
Shutting down the Machine after Starting up97
Operation100
Requirements100
Emergency Shutdown Procedure100
With EMERGENCY STOP Button100
Starting to Pump101
Adding Dry Mortar102
Start-Up Water Value103
Connecting the Delivery Line105
Starting to Pump with Lime Grout106
Using the Spray Gun107
Adjusting the Air Nozzle Tube109
Connecting and Using a Spray Gun109
Working with the Cable Remote Control112
Adjusting the Auger Pump135
Adjusting the Air Valve Fitting Pressure Switch156
Adjusting the Water Valve Fitting Pressure Switch157
Decommissioning160
Temporary Decommissioning160
Shutting down the Machine160
Final Decommissioning and Disposal161
Materials Used162
Parts Requiring Separate Disposal163
Appendix166
Lubricant Recommendation166
Sample EC Declaration of Conformity167
Index169

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