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Reer MOSAIC MI8O4C User Manual
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MODULAR SAFET
Y INTEGRATE
D CONTRO
LLER MOSAIC
258
8540780 • 25/01/2023 • Re
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Table of Contents
Table of Contents
2
Introduction
9
Contents of this Handbook
9
Important Safety Instructions
9
Abbreviations and Symbols
10
Applicable Standards
11
Overview
12
Master MOSAIC M1 / MOSAIC M1S / MOSAIC M1S COM
12
MOSAIC M1S COM Key Features
13
MOSAIC M1S COM and Mbx in the same Project: Fieldbus Management
14
Expansion Modules
14
MSD Software
15
Product Composition
16
Installation
17
MOSAIC M1, MOSAIC M1S, Expansion Modules Mechanical Fastening
17
MOSAIC M1S COM Mechanical Fastening
18
Calculation of Safety Distance of an ESPE Connected to MOSAIC
19
Electrical Connections
19
Instructions Concerning Connection Cables
20
Master Module MOSAIC M1
20
Master Modules MOSAIC M1S / MOSAIC M1S COM
21
USB Interface
22
LAN Interface (RJ45)
22
MOSAIC Configuration Memory (MCM)
22
MULTIPLE LOAD Function
22
RESTORE Function
23
Compatibility between MCM Memory and Master Modules
23
New MCM Features with F.w. 2.0.0
23
Module MI8O2
24
Module MI8O4
25
Module MI8
26
Module MI12T8
26
Module MI16
27
Module MO2
27
Module MO4
28
Module MO4L
28
Module MR2
29
Module MR4
29
Module MR8
30
Modules MV0 - MV1 - MV2
31
Encoder Connections with RJ45 Connector (MV1, MV2)
31
Module MOR4
33
Module MOR4S8
33
Module MOS8
34
Module MOS16
34
Module MO4LHCS8
35
Modulo MA2
35
Modulo MA4
36
MA2 / MA4 Analog Sensor Connections
37
Example of Connection of Mosaic to the Machine Control System
38
Checklist after Installation
38
Operating Diagram
39
Signals
40
Inputs
40
Master Enable
40
Node Sel
40
Proximity Input for Speed Controller MV
40
Configuration with Interleaved Proximity
41
Restart_Fbk
41
Outputs
42
OUT STATUS (SIL 1/PL C)
42
Out Test
42
Ossd Safety Outputs
43
Important Note Concerning OSSD Safety Outputs
43
Ossd (Mosaic M1, Mi8O2, Mo2, Mo4)
43
Ossd (Mosaic M1S, Mosaic M1S Com, Mi8O4, Mo4L)
43
Ossd (Mo4Lhcs8)
45
Ossd Outputs Configuration
46
Safety Relays (Mr2, Mr4, Mr8, Mor4, Mor4S8)
47
Characteristics of the Output Circuit
47
MR2/MR4/MR8 Internal Contacts Diagram
47
Example of MR2 Module Connection with Static OSSD of a Module MOSAIC M1
48
Switching Operation Timing Diagram
49
Technical Features
50
General System Characteristics
50
Safety Level Parameters
50
General Data
50
Enclosure
51
MOSAIC M1 Module
52
MOSAIC M1S Module
52
MOSAIC M1S COM Module
53
MI8O2 Module
53
MI8O4 Module
54
MI8 - MI16 Modules
54
MI12T8 Module
54
MO2 - MO4 Modules
55
MO4L Module
55
MOS8 - MOS16 Modules
55
MR2 - MR4 - MR8 Modules
56
MOR4 - MOR4S8 Module
56
MO4LHCS8 Module
57
MV0 - MV1 - MV2 Modules
57
MA2, MA4 Module
58
Mechanical Dimensions
59
LED INDICATORS (Normal Operation)
60
Master MOSAIC M1 (Figure 20)
60
Master MOSAIC M1S (Figure 20)
61
Master MOSAIC M1S COM (Figure 20)
62
MOSAIC M1S COM Specific Fieldbus LED Indicators
63
Ethercat Leds
63
LED State Explanation
63
Ethernet/Ip Leds
64
LED State Explanation
65
Modbus/Tcp Leds
65
PROFINET Leds
66
LED State Explanation
66
MI8O2 (Figure 23)
67
MI8O4 (Figure 23)
68
MI8 (Figure 25)
69
MI12T8 (Figure 27)
70
MI16 (Figure 27)
71
MO2 (Figure 28)
72
MO4 (Figure 29)
73
MO4L (Figure 23)
74
MOR4 (Figure 31)
75
MOR4S8 (Figure 32)
76
MOS8 (Figure 33)
77
MOS16 (Figure 34)
78
MV0, MV1, MV2 (Figure 35)
79
MR2, MR4, MR8 (Figure 36)
80
MO4LHCS8 (Figure 37)
81
MA2, MA4 (Figure 38)
82
LED INDICATORS (Troubleshooting)
83
Master MOSAIC M1 (Figure 39)
83
Master MOSAIC M1S / MOSAIC M1S COM (Figure 40)
84
MI8O2 (Figure 41)
85
MI8O4 (Figure 42)
86
MI8 (Figure 43)
87
MI12T8 (Figure 44)
88
MI16 (Figure 45)
89
MO2 / MO4 (Figure 46)
90
MO4L (Figure 47)
91
MOR4 (Figure 48)
92
MOR4S8 (Figure 49)
93
MOS8 (Figure 50)
94
MOS16 (Figure 51)
95
MV0, MV1, MV2 (Figure 52)
96
MO4LHCS8 (Figure 53)
97
MA2, MA4 (Figure 54)
98
Mosaic Safety Designer Software
100
Installing the Software
100
PC HARDWARE Requirements
100
PC SOFTWARE Requirements
100
Installation of MSD Software
100
Fundamentals
101
Standard Toolbar
102
Textual Toolbar
103
Create a New Project (Configure the MOSAIC System)
103
Pages Configuration / Management
104
Fieldbus with Dynamic Input Order
106
Create a New Project: MOSAIC M1S COM Fieldbus Parameters Configuration
106
Modbus TCP Parameters
106
Ethernet/Ip Parameters
107
Profinet RT Parameters
107
Ethercat Parameters
108
Edit Configuration (Composition of the Various Modules)
109
Change User Parameters
109
Objects - Operator - Configuration Toolbars
110
Creating the Diagram
111
Use of Mouse Right Button
112
Example of a Project
113
Project Validation
113
Resources Allocation
114
Project Report
115
Connect MSD to Mosaic Master
117
Communication Channel Selection
117
USB Connection
117
Network Connection (MOSAIC M1S COM Only)
117
Connected Master Parameters Visualization
121
MOSAIC M1S COM Connected Via LAN
121
MOSAIC M1S COM Connected Via USB
121
MOSAIC M1/MOSAIC M1S Connected Via USB
122
Operations Available with Master Connected (MOSAIC M1S COM)
123
Visualization Network Parameters
123
Visualization/Setting Network Parameters (MOSAIC M1S COM)
123
Download Project to MOSAIC (from PC)
124
Upload an Existing Project to PC (from MOSAIC)
125
Configurations LOG
125
System Composition
125
Errors Log
126
Disconnecting System
126
Monitor Functions
126
Monitor (I/O Status in Real Time - Textual)
126
Monitor (I/O Status in Real Time - Textual - Graphic)
127
Monitor (I/O with Diagnostic)
127
Fieldbus Monitor (Only for MOSAIC M1S COM)
128
Password Protection
129
Level 1 Password
129
Level 2 Password
130
Maintenance Password (MOSAIC M1S, MOSAIC M1S COM)
130
Password Change
130
Testing the System
131
Object Function Blocks
132
Output Objects
132
OSSD (Safety Outputs)
132
SINGLE-DOUBLE OSSD (Safety Output)
133
STATUS (SIL 1/PL C Output)
136
Fieldbus Probe
137
Relay
138
Use with RESTART: Automatic (A) or Manual (B) (Category 2)
139
Input Objects
141
E-STOP (Emergency Stop)
141
E-GATE (Safety Gate Device)
142
SINGLE E-GATE (Safety Gate Device)
143
Lock Feedback
144
ENABLE (Enable Key)
145
ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
146
FOOTSWITCH (Safety Pedal)
147
MOD-SEL (Safety Selector)
149
PHOTOCELL (Safety Photocell)
149
TWO-HAND (Bimanual Control)
150
Network_In
151
Sensor
151
S-MAT (Safety Mat)
152
Switch
153
Enabling Grip Switch
154
Testable Safety Device
155
RFID (RFID Safety Sensor)
157
Solid State Device
158
Restart Input
159
Fieldbus Input
159
Ll0-Ll1
160
Comments
160
Title
160
Speed Control Type Function Blocks
161
Warning Concerning Safety
161
Note Concerning Speed Control Function Blocks
161
Speed Control
162
Window Speed Control
165
Stand Still
167
Stand Still and Speed Control
169
Speed Equality Check
172
Analog Input Type Function Blocks
173
ANALOG INPUT (4 Inputs each MA4 Module, 2 Inputs each MA2 Module)
173
ANALOG DIVISION (4 Inputs each MA4 Module, 2 Inputs each MA2 Module)
184
Operator Function Blocks
197
Logical Operators
197
And
197
Nand
197
Not
198
Nor
198
Xor
199
Xnor
199
Logical Macro
199
Multiplexer
200
DIGITAL COMPARATOR (MOSAIC M1S, MOSAIC M1S COM Only)
200
Memory Operators
203
D FLIP FLOP (Max Number = 16)
203
T FLIP FLOP (Max Number = 16)
203
Sr Flip Flop
203
USER RESTART MANUAL (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
204
USER RESTART MONITORED (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
205
MACRO RESTART MANUAL (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
205
MACRO RESTART MONITORED (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)
206
PRE-RESET (MOSAIC M1S, MOSAIC M1S COM Only) (Max Number = 32 with Other RESTART Operators)
207
GUARD LOCK OPERATOR (Max Number = 4 with MOSAIC M1, 8 with MOSAIC M1S, MOSAIC M1S COM)
208
Guard Lock
208
Counter Operators
220
COUNTER (Max Number = 16)
220
Counter Comparator
221
TIMER OPERATORS (Max Number = 32 with MOSAIC M1, 48 with MOSAIC M1S, MOSAIC M1S COM)
222
Monostable
222
Monostable_B
223
Passing Make Contact
224
Delay
225
Long Delay
226
Delay Comparator
227
Delay Line
227
Long Delay Line
228
Clocking
229
Muting Function
230
MUTING OPERATORS (Max Number=4 with MOSAIC M1, 8 with MOSAIC M1S/MOSAIC M1S COM)
230
Concurrent" MUTING
230
Muting "L
231
Sequential" MUTING
232
Muting "T
233
MUTING OVERRIDE (Max Number = 4)
234
Analog Operators (Mosaic M1S/Mosaic M1S Com)
236
Analog Comparator
236
MATH (Max Number = 16)
238
EQUALITY CHECK (Max Number = 16)
239
Speed Comparator
239
Miscellaneous Function Blocks
242
SERIAL OUTPUT (Max Number = 4 with MOSAIC M1, 8 with MOSAIC M1S, MOSAIC M1S COM)
242
NETWORK (Max Number=1)
243
Example of Application in Category 2 According to ISO 13849-1
246
Logical Block Diagram of a Safety Function Using the Network
247
Example of Application in Category 4 According to ISO 13849-1
247
Logical Block Diagram of a Safety Function Using the Network
248
Reset Mosaic M1
248
OSSD EDM (MOSAIC M1S / MOSAIC M1S COM, Max Number = 32)
248
Interpage in / Interpage out
250
INTFBK_IN/INTFBK_OUT (MOSAIC M1S/MOSAIC M1S COM Only, Max Number=8)
251
Terminator
251
Special Applications
252
Output Delay with Manual
252
Simulator
253
Schematic Simulation
254
How to Use Graphic Simulation
255
Application Example of Graphic Simulation
259
Mosaic Fail Codes
261
Errors Log
261
Accessories and Spare Parts
262
Warranty
263
Ec Declaration of Conformity
264
Ukca Declaration of Conformity
265
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4
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Reer MOSAIC MI8O4C Specifications
General
Brand
Reer
Model
MOSAIC MI8O4C
Category
Controller
Language
English
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