Rondo Rondostar 5000 Basic

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Safety information

Edition BE210202

03.2022

Rondostar 5000

Operating manual

Danger due to contact points and pinch points.

Danger due to automatic starting.

Danger due to pinch points on rotating parts.

Danger due to sharp parts.

Danger due to heat.

Wear safety shoes.

Main Page

Table of Contents9
Safety Information15
Explanation of Symbols15
Explanation of Symbols16
Personnel18
Personnel Requirements18
Unauthorised Persons18
Personal Protective Equipment18
Conversion19
Area of Application19
Safety Elements20
Safety Guards20
Safety Instructions and Information that Must be Observed20
Transporting, Setting Up, Connecting, Dismounting and Storing the Device27
Delivering the Machine27
Transporting the Machine27
Unpacking the Machine28
Unloading the Pallet with a Crane29
Unloading the Pallet with a Forklift Truck29
Unloading the Pallet with a Manual Pallet Jack30
Space Requirement35
Setting up the Machine36
Mounting the Undertables [SSH673***.*]36
Mounting the Machine Tables37
Mounting Gas Springs: Rigid Substructure [SSH673***.*]38
Mounting the Table Supports [SSH670**.*, SSH672***.*]39
Tensioning the Conveyor Belts: Belt Release [Variant]41
Tensioning the Conveyor Belts: Quick-Release Belt [Variant]42
Mounting the Dough Catch Pans43
Folding up the Machine Table [SSH670*.*/ SSH672*.* / SSH672*C.*]43
Folding up the Machine Table: Cutomat [SSH672**C.* / SSH673**C.* ]43
Folding down the Machine Table: Cutomat [SSH672**C.* / SSH673**C.* ]44
Mounting the Flour Container [Variant SSH670**.*]44
Mounting the Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672***.*, SSH673***.*]45
Mounting the Automatic Reeling Device [SSH67* 7H*.*]46
Interconnected Operation with PTT150/PTT250 Transfer Table47
Interconnected Operation with Make-Up Line/Donut Line47
Moving the Machine48
Mounting the Ship Feet [Option SSH670**.*, SSH672***.*]48
Storing the Machine49
Requirements for Commissioning the Machine50
General Information on the Machine52
General Information52
Authorised Use of the Basic Version52
Authorised Use of the Automatic Reeling Device [SSH67* 7H*.*]53
Authorised Use of the Flour Container [Variant SSH670**.*]53
Authorised Use of the Cutomat [SSH67***C.*]53
Authorised Use of the Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672**.*, SSH673**.*]54
Authorised Use of the Ship Feet [Option SSH670**.*, SSH672**.*]54
Technical Information55
Noise Values55
Temperatures55
Ambient Humidity55
Full View of the Machine56
Rondostar 5000 Basic / Rondostar 5000 Pro56
Rondostar 5000 Expert57
Rondostar-Cutomat 500058
Type Plate59
Machine Configurations60
Overview60
Machine Type Nomenclature61
Individual Components62
Complete Housing (Housing Covers Include Basic Structure)62
Scraper62
Dough Catch Pans63
Conveyor Belts63
Machine Tables64
Substructure65
Flour Catch Sheets [Option SSH670**.*, SSH672***.*]66
Belt Release [Variant]66
Quick-Release Belt [Variant]66
Flour Container [Variant SSH670**.*]67
Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672***.*, SSH673***.*]67
Dough Reeler68
Automatic Reeling Device [SSH67*7H*.*]68
Cutomat: Tension Lever / Stop Lever [SSH67***C.*]71
Safety Elements72
Safety Guards72
Gas Spring72
Warning Label73
Cutomat: Locking Lever [SSH67***C.*]73
Putting into Operation74
Preparing for Standby74
Switching the Machine on / off75
Registering the Machine75
Starting / Stopping the Machine77
Operation78
General Functional Description78
Explanatory Texts78
User Levels79
Create New User [Foreman or Higher]80
Manage Users [Foreman or Higher]80
Sheeting87
Working in Production Mode87
Re-Entering the Sequence from a Defined Program Step87
Performing Daily Corrections88
Settings89
Set Parameters: Dough Processing [Foreman or Higher]89
Set Parameters: End Function [Foreman or Higher]89
Process Know-How90
Automatic Width Monitoring System: at Roller Gap90
End Function90
Manual Reeling90
Automatic Reeling90
Transferring to Downstream Machine90
Dough Retention Arm90
Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672***.*, SSH673***.*]91
Automatic Reeling Device [SSH67*7H*.*]92
Cutomat with Cutting Station [SSH67***C.*]93
Cutting Roller Types94
Inserting the Cutting Rollers95
Lowering the Cutting Rollers96
Lifting the Cutting Rollers96
Cutting97
Rondoconnect [Technician or Higher]98
Establishing the Basic Requirements99
Connecting a Machine to the WIFI100
Registering the Machine for Rondoconnect101
Displaying the Customer Dashboard: Via WIFI102
Using the Customer Dashboard103
Operating Elements103
Recipe History104
Cleaning History104
Machine Data105
Customer Data105
Chart Production106
Error Statistics107
Operating Hours Counter and Machine State108
Cleaning109
Maintenance118
General Information for Machine Maintenance118
Software Updates120
Maintenance List121
Replacement Kit122
Conveyor Belt122
Checking and Replacing the Sensor Wiper123
Lubricating the Sensor Wiper123
Check and Replace Gas Spring: Safety Guards124
Checking and Replacing the Gas Springs: Rigid Substructure [SSH673***.*]125
Checking the Safety Guards Trigger Point126
Replacing the Scrapers126
Removing the Scrapers126
Replacing the Scraper Blade127
Mounting the Scraper128
Checking for Wear128
Automatic Reeling Device: Check Seal Rings128
Check Warning Labels130
Warning Label: Complete Housing: ISO [SSH67****.A]130
Warning Label: Automatic Flour Duster: ISO [Variant Ssh670**.A][Standard SSH672***.A, SSH673***.A]131
Warning Label: Automatic Reeling Device: ISO [SSH67*7H*.A]132
Warning Label: Cutomat: ISO [SSH67***C.A]133
Warning Label: Complete Housing: ANSI [SSH67****.C]134
Warning Label: Automatic Flour Duster: ANSI [Variant Ssh670**.C][Standard SSH672***.C, SSH673***.C]135
Warning Label: Automatic Reeling Device: ANSI [SSH67*7H*.C]136
Warning Label: Cutomat: ANSI [SSH67***C.C]137
Troubleshooting138
List of Errors138
Checking the Inputs and Outputs141
Technical Data142
Technical Data for Rondostar 5000 Basic / Rondostar 5000 Pro142
Technical Data for Rondostar 5000 Expert143
Technical Data for Rondostar-Cutomat 5000144
Supplementary Information145
Dismantling, Dismounting and Disposal146

Rondo Rondostar 5000 Basic - Page 17

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