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SICK scanGrid2 I/O

SICK scanGrid2 I/O
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O P E R A T I N G I N S T R U C T I O N S
scanGrid2 I/O
Safe multibeam scanner

Table of Contents

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SICK scanGrid2 I/O Specifications

General IconGeneral
BrandSICK
ModelscanGrid2 I/O
CategoryScanner
LanguageEnglish

Summary

scanGrid2 IO

OPERATING INSTRUCTIONS

Official guide for operating the scanGrid2 I/O safe multibeam scanner.

About this document

Scope

Defines the scope of the operating instructions for the safe multibeam scanner.

Target groups of these operating instructions

Identifies target audiences and their relevant chapters within the manual.

Further information

Provides resources and links for additional product and safety information.

Symbols and document conventions

Safety information

General safety notes

Highlights crucial safety precautions and warnings for operating the device.

Intended use

Specifies the applications and conditions for which the safe multibeam scanner is designed.

Inappropriate use

Details applications and conditions where the device should not be used to avoid risks.

Requirements for the qualification of personnel

Outlines the necessary expertise for planning, installation, configuration, and operation.

Product description

Device overview

Presents a graphical overview of the safe multibeam scanner and its components.

Configuration and function

Explains how the scanner works, its detection principles, and field division.

How the detection area works

Describes how the scanner divides its range into protective and warning fields.

Geometry of the scan plane

Details the shape and coverage of the scanner's detection area.

Product characteristics

Integration in the control

Explains how the device communicates with the machine controller via I/O.

System connection

Describes the physical connection of the scanner using an M12 connector.

Configuration and data output

Details the USB and NFC interfaces for configuration and diagnostics.

USB connection

Covers the use of the USB port for configuration and diagnostics with Safety Designer.

Near Field Communication (NFC)

Explains the use of NFC for configuration and diagnostics via the Safety Assistant app.

Field types

Defines the different types of fields (protective, warning) the scanner can check.

Example applications

Mobile hazardous area protection

Illustrates the application of the scanner for AGVs to prevent collisions.

Access protection

Describes using the scanner for detecting intrusions into hazardous areas.

Project planning

Manufacturer of the machine

Outlines responsibilities of the machine manufacturer regarding risk assessment and protective measures.

Operating entity of the machine

Details responsibilities for changes to integration, mounting, and risk assessment.

Design

Provides important information and warnings related to the scanner's design and placement.

Protection from interference

Covers measures to prevent interference from lasers, ambient light, and other scanners.

Preventing unprotected areas

Explains how to address undetected areas by proper mounting and remedial measures.

Response time of the safe multibeam scanner

Details factors influencing response time and its calculation.

Monitoring case switching

Explains how the scanner handles switching between different monitoring cases.

Distance from walls

Discusses maintaining clearance from walls to ensure scanner availability.

Mobile hazardous area protection

Details the application for AGVs, focusing on horizontal scan plane and leg detection.

Protective field

Specifies requirements for protective field size in mobile applications.

Supplement ZF for lack of ground clearance

Explains the necessary supplement for ground clearance in calculations.

Stopping distance SA

Defines stopping distance and its components related to vehicle speed.

Calculation example for the protective field length

Provides formulas and examples for calculating protective field length.

Calculation example for the protective field width

Provides formulas and examples for calculating protective field width.

Height of the scan plane

Explains how to determine minimum and maximum scan plane heights for detection.

Access protection

Details stationary applications for access protection and important safety considerations.

Protective field

Defines protective field specifications for access protection, including distance limits.

ZE supplement for background-related measurement error

Explains the ZE supplement for errors caused by background objects.

Minimum distance for stationary applications

Covers calculating minimum distances based on standards and application factors.

Calculation example for the minimum distance

Provides an example calculation for determining minimum distance 'S' according to ISO 13855.

Integrating the equipment into the electrical control

Voltage supply

Specifies requirements for the power supply unit and its safety features.

OSSDs

Explains OSSD configuration options (PNP/NPN) and their function for safety.

PNP mode (for safety functions)

Details the PNP mode for OSSDs and its prerequisites for safety applications.

Static control inputs

Describes the use of static control inputs for switching monitoring cases.

Universal output

Explains how to assign signals to the universal output for non-safety functions.

Cascading

Details connecting multiple scanners in a cascade using the MSC.

Restart interlock

Explains the requirement and implementation of a restart interlock.

External device monitoring (EDM)

Covers the external monitoring of switching elements like contactors.

Testing plan

Test during commissioning and in certain situations

Outlines checks required before, during, and after changes to the system.

Regular thorough check

Defines the requirements and recommendations for annual safety checks.

Notes on the tests

Provides specific instructions for performing tests and checking device functions.

Thorough check of the area to be protected

Details how to check the detection capability and integrity of the protected area.

Visual check of the machine and the protective device

Describes visual inspection points for modifications, damage, or tampering.

Mounting

Safety

Highlights safety precautions during mounting, installation, and commissioning.

Unpacking

Provides instructions for unpacking the device and checking its completeness.

Mounting the device

Explains how to mount the scanner directly or using an alignment bracket.

Electrical installation

Safety

Emphasizes safety during electrical installation and connection procedures.

Connecting

Details the connection process using the M12 plug connector.

Connecting cable with M12 plug connector, 8-pin

Shows the pin assignment and function of the M12 cable.

Configuration

Overview

Introduces the configuration process and available tools like Safety Designer.

User groups

Explains the hierarchy of user groups and their authorizations for device access.

Introduction to the Safety Designer

Describes the Safety Designer software for configuring the safe multibeam scanner.

User interface

Provides an overview of the Safety Designer software interface.

The device window for the safe multibeam scanner

Details the device window's structure and navigation for configuration.

Working with configurations

Explains how to create, modify, and manage device configurations online and offline.

Reading a configuration from a device (Safety Designer)

Guides on how to read and save device configurations using Safety Designer.

Transferring a configuration from Safety Designer to a device

Details the process of transferring configurations from Safety Designer to the device.

Verifying the configuration in Safety Designer

Explains how to verify configurations to ensure they meet safety requirements.

Reading and transferring the configuration using the Safety Assistant app

Describes using the Safety Assistant app for configuration transfer via NFC.

Overview (Safety Designer)

Introduces the Overview page in Safety Designer for project and device status.

Configuring the safe multibeam scanner (Safety Designer)

Outlines the steps for configuring the scanner using Safety Designer.

Identification

Explains how to enter attributes for identifying and distinguishing devices.

Fields

Details creating field sets, drawing protective/warning fields, and setting resolution.

Field editor in the device window

Illustrates the field editor tools for creating and managing protective and warning fields.

Fields and field sets

Explains creating up to 4 field sets, each with a protective and warning field.

Object resolution

Covers setting the object resolution for fields in the General field settings.

Multiple sampling

Explains setting multiple sampling for fields in the General field settings.

Inputs and outputs, local

Details configuring connections, OSSD modes, and universal output signals.

Monitoring cases

Explains creating different monitoring cases and assigning fields or cut-off behaviors.

Report (Safety Designer)

Describes viewing, saving, and archiving configuration reports.

Service (Safety Designer)

Outlines service functions like device restart, factory reset, and password management.

Resetting the password for the Administrator user group

Provides steps to reset the Administrator password with SICK support.

Starting and stopping the safety function (Safety Designer)

Explains how to manually start or stop the safety function via the toolbar.

Commissioning

Safety

Highlights safety precautions before and during commissioning of the machine.

Overview

Lists prerequisites for commissioning, including planning, mounting, and configuration.

Alignment

Explains how to align the scanner vertically using an alignment bracket.

Switching on

Describes the initial LED behavior and self-initialization after power-on.

Check during commissioning and modifications

Details tests to ensure the hazardous area is prevented from unauthorized access.

Operation

Safety

States that this document does not cover operating the machine itself.

Regular thorough check

Outlines tests to ensure the hazardous area is monitored and access is prevented.

LEDs

Explains the function and meaning of the OSSD and STATE LEDs.

Maintenance

Safety

Warns against modifying or opening device components during maintenance.

Regular cleaning

Provides instructions for cleaning the front screen to maintain detection capability.

Replacing the device

Details the procedure for replacing a defective scanner, including configuration restoration.

Regular thorough check

Reiterates the importance of thorough checks after replacement and commissioning.

Troubleshooting

Overview

Introduces methods for displaying status, diagnostics, and troubleshooting info.

Safety

Highlights safety precautions to prevent unexpected machine startup during troubleshooting.

Error categories

Classifies errors into recoverable, configuration, and device errors.

Diagnostics using Safety Designer

Explains using diagnostic tools like message history and data recorder.

Message history

Details viewing, saving, and deleting error, warning, and information messages.

Data recorder

Explains using the data recorder to capture and replay device signals and recordings.

Diagnostics using the Safety Assistant app

Describes using the Safety Assistant app via NFC for diagnostic data retrieval.

Decommissioning

Disposal

Provides instructions for the proper disposal of unusable devices according to regulations.

Technical data

Data sheet

Presents general and safety-related technical parameters of the scanner.

Response time

Explains how to calculate the scanner's response time based on sampling and cascade.

Course of the OSSD test over time

Illustrates the timing of OSSD switch-off tests performed by the scanner.

Protective field range

Provides effective protective field ranges based on different object resolutions.

Dimensional drawings

Shows detailed mechanical dimensions and mounting points of the scanner.

Ordering Information

Scope of delivery

Lists the items included in the product package and where to find documentation.

Ordering information

Provides product designation, type code, and part number for ordering.

Accessories

Brackets

Lists ordering information for mounting brackets.

Alignment aid

Provides ordering information for the alignment aid accessory.

Connectivity

Lists ordering information for M12 connecting cables.

Multi Sensor Connector (MSC)

Provides ordering information for the Multi Sensor Connector.

Cleaning agent

Lists recommended cleaning agents and their ordering information.

Test rods

Provides ordering information for test rods used for resolution checks.

Annex

Compliance with EU directives

Contains information regarding the EU declaration of conformity for the product.

Note on standards

Lists relevant international and regional standards applicable to the product.

Checklist for initial commissioning and commissioning

Provides a checklist for manufacturers and installers for system commissioning.

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