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SICK S300 User Manual
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OPERATING IN
STRUCTIO
NS
S300
Safety laser scanner
en
2
Table of Contents
Default Chapter
2
Yy96/2016
2
Table of Contents
3
1 About this Document
7
Function of this Document
7
Target Group
7
Scope
7
Depth of Information
8
Abbreviations Used
8
Symbols Used
9
2 On Safety
10
Qualified Safety Personnel
10
Applications of the Device
10
Correct Use
11
General Safety Notes and Protective Measures
11
Environmental Protection
13
Disposal
13
Separation of Materials
13
Applicable Directives and Standards
14
3 Product Description
15
Special Features
15
Function
16
Principle of Operation
16
Yy96/2016
17
Field Set Comprising of Protective Field and Warning Field(S)
18
Monitoring Cases
19
S300 Variants
20
Device Components
20
Functions of the S300 Variants
20
Applications
22
Status Indicators
24
Leds and 7<Segment Display
24
Interoperability
25
Examples for EFI Systems
26
Interoperability of the Variants
27
Specific Features with EFI Systems
28
Interoperability with Sens:control Devices
28
4 Configurable Functions
29
Compatibility Mode
29
System Parameters
32
Application Name
32
Name of the Scanner
32
User Data
32
Display Direction of the 7<Segment Display
32
Application
33
Resolution
34
Basic Response Time
34
Maximum Protective Field Range
34
Incremental Encoder
35
Pulses Per CM Travel that Are Output by the Incremental Encoders
35
Tolerances Allowed on the Dynamic Inputs
36
Inputs
37
Input Delay
38
Sampling for the Static Control Inputs
38
Ossds
39
External Device Monitoring (EDM)
39
Restart
40
Universal I/O Connections
42
Application Diagnostic Output in the Compatibility Mode
43
Field Sets
43
Configuring the Protective Field and Warning Field
43
Protective Field or Warning Field Suggested by the Safety Laser Scanner
45
Using the Contour as a Reference
46
Monitoring Cases
47
Monitoring Case Switching Via Static Input Information
48
Monitoring Case Switching Via Velocity Information
51
Velocity Routing Via EFI
52
Multiple Sampling
53
Checking of the Monitoring Case Switching
54
Park/Stand-By Mode
54
Measured Data Output
55
5 Mounting
56
Stationary Application in Horizontal Operation
57
Protective Field Size
57
Stationary Vertical Operation for Access Protection
61
Minimum Distance
61
Stationary Vertical Operation for Hazardous Point Protection
63
Minimum Distance
63
Mobile Applications
64
Protective Field Length
65
Protective Field Width
68
Height of the Scan Plane
68
Methods of Preventing Unprotected Areas
69
Near Range
70
Time for Monitoring Case Switching
71
Mounting Steps
73
Direct Mounting
74
Mounting with Mounting Kit 1A or 1B
75
Mounting with Mounting Kit 2 and 3
76
Information Label Important Information
76
Using Multiple S300 Safety Laser Scanners
77
6 Electrical Installation
79
System Connection
81
Pin Assignment on the System Plug
82
System Plug Assembly
84
Pre-Assembled System Plugs
86
Configuration Connection M8 × 4 (Serial Interface)
87
7 Application Examples and Connection Diagrams
88
Stationary Applications
88
Applications with One Monitored Area (S300 Standard)
88
Applications with Multiple Monitored Areas (S300 Advanced)
89
Mobile Applications
89
Vehicle Monitoring for Unidirectional Travel (S300 Standard)
89
Velocity-Dependent Vehicle Monitoring for Unidirectional Travel (S300 Professional)
90
Velocity-Dependent Vehicle Monitoring for Bi-Directional Travel (2 × S300 Professional in Host/Guest Operation)
90
Vehicle Monitoring with Four Safety Laser Scanners and the Flexi Soft Modular Safety Controller
91
Connection Diagrams
92
Restart Interlock and External Device Monitoring
92
Protective Field Switching with a Static Input Pair
93
Protective Field Switching with Two Static Input Pairs
93
Protective Field Switching with Static and Dynamic Inputs
94
Protective Field Switching between Two S300 with Dynamic and Static Inputs
94
Protective Field Switching between Two S300 with Static Inputs
95
Protective Field Switching between an S3000 and an S300 with Static and Dynamic Inputs
96
Protective Field Switching with a Flexi Soft Safety Controller
96
8 Configuration
97
Default Delivery Status
97
Preparation of the Configuration
98
9 Commissioning
99
Initial Commissioning
99
Power-Up Sequence
99
Test Notes
100
Pre-Commissioning Tests
100
Regular Inspection of the Protective Device by Qualified Safety Personnel
100
Daily Testing of the Protective Device by a Specialist or Authorized Personnel
101
Re-Commissioning
102
10 Maintenance and Care
103
Cleaning Optics Cover
103
Replacing the Optics Cover
104
Replacing the Device
106
11 Diagnostics
107
In the Event of Faults or Errors
107
SICK Support
107
Error and Status Indications on the Leds
108
Error and Status Indications on the 7<Segment Display
110
Extended Diagnostics
115
12 Technical Specifications
116
Characteristics
116
OSSD Response Times
117
Timing Behavior of the Ossds
118
Data Sheet
120
EFI Status Information and Control Commands
129
Dimensional Drawings
132
Mounting Kits
132
Scan Plane Origin
134
13 Ordering Information
135
Items Supplied S300
135
Available Systems
135
Accessories/Spare Parts
135
Mounting Kits
135
System Plug S300
136
Service Cables
136
Self Assembly Connecting Cables
137
Documentation
137
Safety Relays/Compact Safety Controller
137
Safety Controllers
137
Network Solutions
138
Miscellaneous
138
14 Annex
139
Compliance with EU Directives
139
Checklist for the Manufacturer
140
Glossary
141
List of Tables
143
List of Illustrations
145
Other manuals for SICK S300
Manual
16 pages
Mounting Instructions
14 pages
5
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SICK S300 Specifications
General
Protection Class
IP65
Resolution
30 mm
Interface
RS-422, Ethernet
Power Supply
24 V DC
Operating Temperature
0 °C ... +50 °C
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