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Siemens CU240S DP-F User Manual
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Appendix
A.5 Acceptance Log
Control Units CU240S
Operating Instructions, 11/2006, A5E00766042B A
A
A-9
Table A-7
Description of the fail-safe eq
uipment/devices
Drive No.
Examp
le:
Wiring of the STO terminals (prote
ctive door, EMERGENCY STOP),
groupin
g
of the STO terminals, etc.
392
394
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
13
Documents for the SINAMICS G120
13
2 Safety Notes
15
3 Description
21
Cu240S
21
Accessories for the SINAMICS G120
22
Features and Functions of the CU240
23
Layout and Block Diagram
25
Interfaces of the CU240S Variants
30
Table 3-3 Control Terminals
30
Table 3-4 Settings of the General I/O DIP Switches
33
Table 3-5 Example Address for the PROFIBUS DP Interface
34
Factory Settings of the CU240S Control Units
36
4 Installing/Mounting
39
Fitting the CU to the PM
40
Connecting the Control Unit Via Terminals
42
Connecting a CU240S Via Terminals
43
Connecting a CU240S DP or CU240S DP-F Via PROFIBUS DP
48
Setting the PROFIBUS DP Address Via DIP Switches
48
Connecting the PROFIBUS DP
49
Table 4-1 Example Address for the PROFIBUS DP Interface
49
Table 4-2 PIN Assignment of the 9-Pin Sub-D Socket
49
Table 4-3 Permissible Cable Length for One Segment
50
Screening the Bus Cable and EMC Precautions
53
Connecting a CU240S Via USS
55
5 Commissioning (Software)
57
General Commissioning Information
57
Parameters
58
Write Parameters
59
Monitoring Parameters
59
Parameter Attributes
60
Table 5-1 Parameter Attributes - BICO
61
Table 5-2 Parameter Attributes - Access Level
61
Table 5-3 Parameter Attributes - Change State
62
Table 5-4 Parameter Attributes - Data Types
62
Table 5-8 Parameter Attributes - Quick Commissioning
65
Table 5-9 Parameter Attributes - Value Range
65
Table 5-10 Data Sets
65
Factory Settings
66
Table 5-11 Pre-Assignment of the Digital Inputs for a CU240S *)
67
Parameterization with Operator Panel
68
Function Keys of the OP
69
Table 5-12 OP Keys and Their Functions
69
Changing Parameters Via OP
70
Table 5-13 Changing P0003 - Parameter Access Level
70
Table 5-14 Changing P0700 an Index Parameter - Setting OP Control
70
Parameterization with MMC
71
Parameterization with STARTER
72
Commissioning Modes
74
Table 5-16 Quick Commissioning
77
Motor Data Identification
82
Calculating the Motor and Control Data
85
Commissioning the Application
87
Series Commissioning
99
Series Commissioning with the OP
103
Series Commissioning with STARTER
105
Inserting and Removing the MMC
106
Series Commissioning with MMC
108
Reset Parameters to Factory Settings
115
Commissioning the Fail-Safe Functions
117
Parameters for Fail-Safe Functions
120
Table 5-18 Parameters for Fail-Safe Functions
121
Password for Fail-Safe Functions
122
Checksums
122
General Steps for Commissioning Fail-Safe Functions
123
Common Step-By-Step Descriptions for Fail-Safe Functions
124
Safety Factory Reset
130
Acceptance Test and Acceptance Log
131
Commissioning with PROFIBUS DP
133
Profidrive Profile
133
Using the PROFIBUS DP Interface
133
Data Structures Within Profidrive Profile
138
Standard Telegram Structure
139
VIK/NAMUR Telegram Structure
140
Profisafe Telegram Structure
141
Switch over Behavior of Communication Telegram
142
Control and Status Words
143
Table 5-31 Assignment Control Word 1
144
Table 5-32 Assignment Control Word 2 (for VIK/NAMUR Not Defined)
146
Acyclic Data Transmission
148
Configuration Example with SIMATIC S7
155
Read Parameters
158
Write Parameters
162
Encoder Commissioning
164
Parameterizing the Encoder Interface
167
Table 5-45 Monitoring Parameters
169
Encoder Fault Codes
170
6 Operation
171
General Operation Behavior
171
Upload and Download of Parameter Sets
172
Start-Up Behavior
176
Normal Start-Up Behavior of the Inverter
176
Swap Behavior of the Inverter
178
7 Service and Maintenance
183
Service and Support Information
183
Faults and Alarms
185
LED Overview
186
Functions
186
Normal Status Leds
188
Fail-Safe Function Status Leds
189
Further Indication for Leds
190
Troubleshooting with the PROFIBUS DP
191
Troubleshooting with the OP
195
8 Functions
197
BICO Technology
197
Selection of Command/Setpoint Source P0700 and P1000
197
Using BICO Technology
199
Data Sets
202
Digital Inputs (DI)
209
Digital Outputs (DO)
212
Analog Inputs (A/D Converter)
214
Analog Outputs (D/A Converter)
216
Communication Via USS
218
Structure of a USS Telegram
220
User Data Area of USS Telegram
222
Process Data Channel (PZD)
223
Parameter Data Channel (PKW)
224
Timeouts and Other Errors
230
Fixed Frequencies
233
3-Wire Control
237
Siemens Standard Control (P0727 = 0)
238
2-Wire Control (P0727 = 1)
240
3-Wire Control (P0727 = 2)
241
3-Wire Control (P0727 = 3)
243
Motorized Potentiometer (MOP)
244
Jog
246
PID Controller
248
PID Motorized Potentiometer
250
PID Fixed Setpoint
250
PID Dancer Roll Control
252
Setpoint Channel
255
Summation and Modification of Frequency Setpoint
255
Ramp-Function Generator
257
Off/Braking Functions
259
Manual and Automatic Operation
262
Free Function Blocks
265
Brake Functions
270
Electro-Mechanical Brakes
270
Brake Control Relays
271
Motor Holding Brake
274
Instant Brake
276
Electronic Brakes (Only with PM240)
278
DC Braking
278
Compound Braking
282
Dynamic Braking
284
Regenerative Braking (Only with PM250)
288
Automatic Restart
289
Table 8-29 Automatic Restart
290
Flying Restart
292
Fail-Safe Functions
295
Monitoring the Fail-Safe Functions
297
Limiting Values for SS1 and SLS
299
Safe Torque off
303
Safe Stop 1
306
Safely-Limited Speed
310
Safe Brake Control
332
Closed-Loop VDC Control
334
Vdc_Max Controller
335
Kinetic Buffering
337
Positioning Ramp down
339
General Monitoring Functions and Messages
341
Load Torque Monitoring
343
Thermal Motor Protection and Overload Responses
346
Thermal Motor Model
348
Motor Temperature Identification after Restart
349
Temperature Sensors
350
Power Module Protection
353
General Overload Monitoring
353
Power Module Thermal Monitoring
353
Open-Loop and Closed-Loop Control
356
V/F Control
356
Voltage Boost
359
Table 8-34 Voltage Boost
360
Slip Compensation
361
V/F Resonance Damping
362
V/F Control with FCC
363
Current Limiting (Imax Controller)
364
Vector Control
365
Vector Control Without Speed Encoder
368
Vector Control with Speed Encoder
370
Speed Controller
371
Closed-Loop Torque Control
376
Switch-Over from Frequency to Torque Control
378
Limiting the Torque Setpoint
379
9 Technical Data
381
CU240S Performance Ratings
381
Technical Data of PROFIBUS DP
382
10 Spare Parts/Accessories
383
Control Unit Accessories
383
Appendix
385
Electromagnetic Compatibility
385
A.1 Electromagnetic Compatibility
385
Definition of the EMC Environment and Categories
386
EMC Overall Performance
388
Standards
390
A.4 Standards
390
Acceptance Log
391
A.5.1 Documentation of Acceptance Test
391
A.5 Acceptance Log
391
A.5.2 Function Test of the Acceptance Test
394
A.5.3 Completing the Acceptance Log
398
B.1 Abbreviations
401
List of Abbreviations
402
Abbreviations
402
Index
407
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Siemens CU240S DP-F Specifications
General
Brand
Siemens
Model
CU240S DP-F
Category
Control Unit
Language
English
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