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Siemens CU240S DP-F

Siemens CU240S DP-F
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SINAMICS
G120
G120
Control Unit
CU240S
CU240S DP
CU240S DP-F
Software version 2.1
Operating Instructions · Edition 11/2006

Table of Contents

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Siemens CU240S DP-F Specifications

General IconGeneral
BrandSiemens
ModelCU240S DP-F
CategoryControl Unit
LanguageEnglish

Summary

Introduction

Documents for the SINAMICS G120

Lists available documentation types for SINAMICS G120 inverters and download links.

Safety notes

Safety Guidelines

Explains the grading of safety notices (Danger, Warning, Caution, Notice) and their meanings.

Qualified Personnel

Defines qualified personnel for setting up and operating the device according to safety standards.

Description

CU240 S

Describes the functions and features covered for the CU240S, CU240S-DP, and CU240S DP-F.

Accessories for the SINAMICS G120

Lists available optional accessories for SINAMICS G120 Control Units and Power Modules.

Features and functions of the CU240

Details common, PM240, PM250, and commissioning features/functions of the CU240.

Layout and Block diagram

Shows the layout characteristics and block diagrams for CU240S variants.

Interfaces of the CU240 S variants

Provides an overview of available interfaces like MMC, Option Port, Terminals, DIP switches, and connectors.

Factory settings of the CU240 S control units

Lists factory settings for command and setpoint sources, BICO parameters, fixed frequencies, and faults.

InstallingMounting

Fitting the CU to the PM

Explains how to snap the Control Unit onto the Power Module and the 24 V power supply options.

Connecting the Control Unit via terminals

Describes general terminal access, connector removal, and terminal wiring examples for CU240S.

Connecting a CU240 S DP or CU240 S DP-F via PROFIBUS DP

Covers PROFIBUS DP interface, setting address via DIP switches, connecting to the network, cable lengths, and EMC precautions.

Connecting a CU240 S via USS

Details the RS485 interface, recommended connectors, bus termination, and equipotential bonding.

Commissioning (software)

General commissioning information

Provides general information on adapting the inverter via parameters using OP, STARTER, or MMC.

Parameters

Explains parameter identification, types, notation, access levels, change states, data types, units, grouping, and active attributes.

Factory settings

Details factory default settings for command/setpoint sources, digital inputs/outputs, BICO parameters, and fixed frequencies.

Parameterization with Operator Panel

Describes fitting the OP, function keys, changing parameters via OP, parameterization with MMC, and STARTER.

Parameterization with MMC

Explains how to parameterize the inverter by downloading parameter sets from MMC.

Parameterization with STARTER

Covers connection possibilities for STARTER, project creation, and changing parameters online or offline.

Commissioning modes

Details quick commissioning, motor data identification, calculating motor/control data, commissioning application, series commissioning, and reset.

Operation

General operation behavior

Explains inverter behavior based on commissioning settings, including start-up and parameter set operations.

Upload and download of parameter sets

Describes how to save parameter sets to PC, MMC, or OP and the manual/automatic download possibilities.

Start-up Behavior

Covers normal start-up behavior with/without MMC, swap behavior, and automatic download faults.

Service and maintenance

Service and support information

Provides global and regional contact details for Siemens A&D technical support and online resources.

Faults and Alarms

Explains how faults and alarms are displayed, reset methods, and message storage.

LED Overview

Details the meaning of various LEDs (SF, RDY, BF, ES, STO, SS1, SLS) for status display.

Normal Status LEDs

Shows status displays for SF, RDY, and BF LEDs based on different states.

Fail-Safe Function Status LEDs

Illustrates fail-safe function states (STO, SS1, SLS) indicated by specific LEDs.

Further indication for LEDs

Provides further LED indications for Safety commissioning and Parameter download from MMC.

Troubleshooting with the PROFIBUS DP

Outlines diagnostic displays (LEDs, Alarm Numbers, Diagnostic parameters) and troubleshooting steps for PROFIBUS DP.

Troubleshooting with the OP

Guides on troubleshooting when the motor fails to start or when warnings/faults are displayed on the OP.

Functions

BICO Technology

Introduces BICO technology for interconnecting internal/external signals, using binectors and connectors.

Data Sets

Explains Command Data Sets (CDS) and Drive Data Sets (DDS) for parameter grouping and switching.

Digital inputs (DI)

Describes the quantity, parameter range, features, and description of digital inputs, including BICO parameterization.

Digital outputs (DO)

Details the quantity, parameter range, features, and description of digital outputs and their common settings.

Analog inputs (AD converter)

Covers quantity, parameter range, features, description, and example connections for analog inputs.

Analog outputs (DA converter)

Outlines quantity, parameter range, features, description, and pre-set analog outputs.

Communication via USS

Explains USS protocol, data structure, telegrams, PC connection, cable lengths, and timeouts.

Fixed frequencies

Describes fixed frequency functionality, direct and binary-coded selection modes, and examples.

2-3-wire control

Details the Siemens standard, 2-wire, and 3-wire control methods, including redefined digital inputs and BICO connections.

Motorized potentiometer (MOP)

Explains the MOP function for entering setpoints, its behavior, and modes of operation.

JOG

Describes the JOG function for checking motor/inverter functionality and positioning.

PID Controller

Covers PID controller features, structure, examples, and specific functions like dancer roll control.

Setpoint channel

Explains the setpoint channel for coupling setpoints and motor control, summation, ramp-function generator, OFF/braking functions, and manual/automatic operation.

Free function blocks

Details the function blocks (AND, OR, XOR, NOT, D-FlipFlop, RS-FlipFlop, Timer, ADD, SUB, MUL, DIV, CMP) integrated in SINAMICS G120.

Brake functions

Covers electro-mechanical brakes, DC braking, compound braking, dynamic braking, and regenerative braking.

Automatic restart

Explains the automatic restart function after power failures (line undervoltage, line failure) and its parameters.

Flying restart

Details the flying restart function, its behavior without/with speed encoder, and warnings.

Fail-safe functions

Covers installation, change of control units, motor/brake dimensioning, regenerative load with SLS, and monitoring procedures.

Closed-loop Vdc control

Explains Vdc control for preventing DC link over/undervoltage, Vdc_max controller, and kinetic buffering.

Positioning ramp down

Describes the positioning ramp down function for moving to a stop based on an external event.

General monitoring functions and messages

Covers monitoring functions, messages, alarm numbers, identification of communications components, and standard diagnostics.

Thermal motor protection and overload responses

Details thermal motor protection concepts, temperature rise classes, thermal motor model, and motor temperature identification.

Power Module protection

Explains general overload monitoring and power module thermal monitoring for power components.

Open-loop and closed-loop control

Discusses V/f control, vector control (with/without encoder), speed controller, slip compensation, resonance damping, current limiting, and torque control.

Technical data

CU240 S Performance ratings

Lists performance ratings for CU240S, including operating voltage, control methods, fixed/skip frequencies, and digital/analog I/O.

Technical data of PROFIBUS DP

Provides technical data for the PROFIBUS DP interface, including LEDs, voltage supply, baud rates, and connections.

Spare partsAccessories

Control Unit accessories

Lists accessories for the Control Unit, such as Operator Panel, PC Connection Kit, and Multi Media Card.

Appendix

Electromagnetic Compatibility

Explains electromagnetic compatibility requirements, self-certification, technical construction file, and EMC standards.

Definition of the EMC Environment and Categories

Defines EMC environments (First/Second) and categories (C1, C2, C3) according to EN 61800-3.

EMC Overall Performance

Details EMC emissions (Conducted & Radiated) and harmonic currents for SINAMICS G120 drives.

Standards

Lists relevant standards and directives like Low Voltage Directive, Machinery Directive, EMC Directive, UL, and ISO 9001.

Acceptance Log

Covers documentation, function tests for STO, SS1, SLS, and completing the acceptance log.

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