Table of contents
g
Maintenance safety instructions .........................................112
Safety measures for maintenance and repair ...............................112
Work on the electrical equipme
nt ........................................112
Safetydevices ......................................................112
Settings ...........................................................112
Preparatory tasks for maint
enance .......................................112
Liftingandjackingupthetruck ..........................................112
Cleaning ..........................................................115
Cleaningthetruck ...................................................115
Maintenance as required ..............................................116
Servicing the wheels and rollers .........................................116
Servicingthebattery .................................................117
Chargingtheleadbattery ..............................................119
Chargingthegelbattery ...............................................119
Checking operation of th
e brake, checking the emergency brake .................121
Fuses ........................................................... . 122
Maintenance every 500 hours ...........................................123
Othertasks ...................................................... . . 123
Checking the gearbox oil level ..........................................123
Checking the gearbox for leaks ..........................................123
Checking the hydraulic
oillevel,hydraulicsystemforleaks .....................124
Servicingtheelectricmotors ............................................125
Servicingtheelectricalsystem ..........................................127
Servicing the braking
system ...........................................128
Checkingtheforks ...................................................129
Annual maintenance .................................................131
Work that must also be
carriedout .......................................131
Insulationresistancecheck(earthing) .....................................131
Performingtheaccidentpreventioncheck ..................................132
Maintenance every 20
00 hours ..........................................133
Workthatmustalsobecarriedout .......................................133
Renewingthehydraulicoilandhydraulicoilfilter .............................133
Checking and cleani
ngthebattery .......................................135
Servicingthebatteryaccordingtothemanufacturer’sinstructions ................135
Insulationresistancecheck(earthing) .....................................135
Performing the acc
identpreventioncheck ..................................136
Maintenance every 5000 hours ..........................................137
Workthatmustalsobecarriedout .......................................137
Servicing the gea
rbox ................................................137
50
108043405 [EN] V