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Suzuki DF 40 - Page 248

Suzuki DF 40
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LOWER UNIT 9-14
B
Make sure that all parts used in assembly are clean
and lubricated.
After assembly, check parts for tightness and smooth-
ness of operation.
Before final assembly, be absolutely certain that all
gear contact, shim adjustments and tolerances are
correct.
Failure to correctly adjust these areas will result in
lower unit damage.
(See the “GEARS SHIMMING AND ADJUSTMENT”
section on page 9-23)
SHIFT CAM AND SHIFT ROD
Apply Water Resistant Grease to the shift rod guide O-ring 2,
3 and the inside of the dust boot 4.
Slide complete dust boot 4 and shift rod guide 1 into the drive
shaft bearing housing, then secure it with the snap ring 5.
Attach lower shift rod guide 7 to shift rod 6, then secure it with
the pin 8.
Attach shift cam 9 to shift rod, then insert pin 0.
Slide the shift rod through shift rod guide.
Drive shaft
bearing
housing.
l
4
1
2
3
5
6
8
09
7

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