Manual 0-4691 A-39 APPENDIX
A
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Friday, January 27, 2006
11
11:05:29
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Friday, January 27, 2006
11
11:05:29
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Friday, January 27, 2006
11
11:05:29
THRU SCREW TERMINAL
PILOT
(E58)
DC COM
(E62)
CHASSIS GND
(E35)
ISENSE
(14)
(15)
(17)
(18)
F1
COMP DESCRIPTION LOCATION
F2
SW1
SW2
FUSE, 3/10A 600V FNQ-R
FUSE, 0.9A, RESETABLE
M1
M2
FAN, 4.5" 220VAC
B2
B1
C1
PS1 PRESSURE SWITCH
SOL1 GAS SOLENOID
SWITCH, ON/OFF
SWITCH, RUN/SET/RAR
F4
F4
C1
C1
4D5T
TS1
1E2ST
HAS
W1
MAIN CONTACTOR
F4
TEMP. SENSOR, IGBT HEATSINK
TEMP. SENSOR, INDUCTOR
CURRENT
L1
L1
OUTPUT INDUCTOR
D7
MAIN TRANSFORMER
+12VDC
J40 P40
WORK
T
O
R
C
H
OUTPUT INDUCTOR
NOTES: UNLESS OTHERWISE SPECIFIED -
1. DEPICTIONS OF CIRCUITRY INSIDE PCB BLOCKS
IS FOR REFERENCE ONLY
HAS
SENSE
Vo
POWER OUTPUT BOARD ASSY 19X2191
CM151 600V 3PH SYSTEM 42X1189D
AA
THERMAL DYNAMICS
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
54E94E
E62
E35
E43
E61 E3 E1
E58
E37
E36 E57
E63
J28
PILOT BOARD
8
5
PLUGS INTO J27
ON MAIN BOARD
*
4
5
8
2
3
1
6
7
3
5
4
6
7
8
2
1
5
3
7
6
4
8
2
1
CSR
JUMPER
E58 E62
E64
(E64)
(E64)
F3
FAN, 4.5" 220VAC
D1
J2
J1
ALTERNATE 20-PIN HEADER
20-POSITION TERMINAL STRIP
5
4
3
5
4
6
1
7
2
3
8
6
7
19
13
10
16
14
9
15
12
11
18
17
18
17
19
20
13
10
16
14
9
15
12
11
8
2
1
20
J4
J3
4
5
2
3
8
1
6
7
4
5
8
3
2
7
1
OPTIONAL AUTOMATION INTERFACE CONNECTIONS
6
19X2041
TORCH SW -
TORCH SW +
DC COMMON
+12VDC
CSR
P1
OK TO MOVE
+
-
+
-
TORCH SWITCH
P3
3
2
11
2
3
Vo
DC
GAS
AC
TEMP
(LED PCB 19X1604)
J14 P14
7
1
6
3
2
8
4
5
1
5
8
4
6
7
2
3
5
4
6
1
7
2
3
8
18
17
19
20
13
10
16
14
9
15
12
11
P4
SC-11
+
-
DC COMMON
DIVIDED OUTPUT
REMOTE CURRENT CONTROL
C&G
CPC
HOUSING
4
14
3
12
6
5
8
9
7
OK TO MOVE
(+)
(-)
LOGIC COMMON
(+)
(-)
ARC VOLTS (C&G)
(+)
(-)
TORCH SWITCH
}
}
}
}
E32
ECO 101593
CSR
RAR OFF
3
(46)
(47)
(48)
(49)
(CSR)
(51)
(52)
(TS2)
(TS1)
(NEG)
(56)
(57)
(58)
(59)
(60)
(61)
(62)
(63)
(64)
2
1
2
1
J1
(52)
(51)
WHEN REMOTE CURRENT
CONTROL IS USED WITH
AUTOMATION
(REPLACES CONNECTIONS
FROM J27 TO J14)
ADAPTER HARNESS USED
03/03/05
03/21/05
OPTIONAL
AUTOMATION
INTERFACE
ATC MALE CONNECTOR
ATC RECEIVER
(MODE SW)
(C1)
(NEG)(CSR)
ASSY 19X2157
E39A
E39A
OUTPUT DIODE
ASSEMBLY 19X2213
E50A
E48A
E53A
E54A
E34A
E56A
E60A
OUTPUT DIODE
ASSEMBLY 19X2213
E50A
E48A
E53A
E54A
E34A
E56A
E60A
DC COMMON
E39B
E39B
OUTPUT DIODE
ASSEMBLY 19X2213
E50B
E48B
E53B
E54B
E34B
E56B
E60B
OUTPUT DIODE
ASSEMBLY 19X2213
E50B
E48B
E53B
E54B
E34B
E56B
E60B
DC COMMON
AB
ECO B028
RS 12/27/05
AC
ECO B016 RWH 01/27/06
Art # A-07158
AD
ECO B077 RWH
07/31/06