Name: Thermal Dynamics CUTMASTER 151
Brand: Thermal Dynamics
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Manual 0-4691 2-3 INTRODUCTION

Art # A-03578

Work Cable

and Clamp

Handle and Leads Wrap

Torch Leads Receptacle

Control Panel

2.04 Power Supply Features

Art # A-04214

Input Power Cord

Gas Inlet Port

Gas Pressure Regulator / Filter Assembly

Gas Pressure Gauge

CPC Connector for

Thermal Dynamics CNC Controller

Knockout for Alternate

CNC Controller

Wire Harness

Table of Contents5
General Information9
- Notes, Cautions and Warnings9
- Important Safety Precautions9
- Publications11
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes12
- Documents de Reference13
- Declaration of Conformity15
- Statement of Warranty16
Section 2: Specifications17
- Scope of Manual17
- Power Supply Specifications17
- Input Wiring Specifications18
- Power Supply Features19
- Power Supply Options and Accessories20
- Torch Specifications21
- Torch Options and Accessories22
- Introduction to Plasma23
Section 3: Installation25
- Unpacking25
- Lifting Options25
- Primary Input Power Connections26
- Gas Connections28
- Torch Connections30
- Torch Installation32
- Torch Parts Selection33
- Power Supply Connection to SC-11 Standoff Control34
- Power Supply Connection to Alternate Standoff Control35
- Automation Interface PC Board Set-Up37
- Optional Remote Current Control Harness Installation38
Section 4: Operation39
- Product Features39
- Preparations for Operating40
- Selection, Inspection and Replacement of Consumable Torch Parts44
- Cut Quality46
- General Cutting Information47
- Torch Operation48
- Cutting Parameters50
- Cutting Specifications51
- Cutting Speed Chart: Mild Steel, SL100 Torch with Exposed Tip52
- Cutting Speed Chart: Stainless Steel, SL100 Torch with Exposed Tip54
- Cutting Speed Chart: Aluminum, SL100 Torch with Exposed Tip56
- Cutting Speed Chart: Mild Steel, SL100 Torch with Shielded Tip58
- Cutting Speed Chart: Stainless Steel, SL100 Torch with Shielded Tip60
- Cutting Speed Chart: Aluminum, SL100 Torch with Shielded Tip62
- Operator's Custom Cutting Speed Charts64
- Service69
- Parts Lists113
Patent Information129
Appendix 1: Sequence of Operation (Block Diagram131
Appendix 2: Data Tag Information132
Appendix 3: Maintenance Schedule133
Appendix 4: Torch Pin - out Diagram134
Appendix 5: Torch Connection Diagram135
Appendix 6: Control Cable Pin - out Diagram136
Appendix 7: Interface Pcb Switch Settings (most Common Settings137
APPENDIX 8: INTERFACE PCB SWITCH SETTINGS (Division Factors 16-24138
APPENDIX 9: INTERFACE PCB SWITCH SETTINGS (Division Factors 24-30139
APPENDIX 10: INTERFACE PCB SWITCH SETTINGS (Division Factors 30-33140
APPENDIX 11: INTERFACE PCB SWITCH SETTINGS (Division Factors 33-36141
APPENDIX 12: INTERFACE PCB SWITCH SETTINGS (Division Factors 36-43142
APPENDIX 13: INTERFACE PCB SWITCH SETTINGS (Division Factors 43-50143
Appendix 14: Automation Interface Pc Board Wiring Layout144
APPENDIX 15: AUTOMATION INTERFACE PC BOARD LAYOUT and TEST POINTS146
Appendix 16: Automation Interface Pc Board Wiring Connections to Oem Cnc Harness146
Appendix 17: Automation Interface Pc Board Wiring Connections to Alternate Cnc Harness147
Appendix 18: Main Pc Board Layout148
APPENDIX 19: MAIN PC BOARD WIRING LAYOUT (208/230-Volt POWER SUPPLIES150
Appendix 20: Main Pc Board Wiring Layout (400-V, 415-V, 460-V, 600-V Power Supplies151
Appendix 21: Logic Board Layout152
Appendix 22: Pot / Led Board Layout153
Appendix 23: Output Diode Layout154
Appendix 24: Output Diode Wiring Diagram155
Appendix 25: Pilot Board Layout156
Appendix 26: 28Vac Circuit Diagram157
Appendix 27: 208/230V System Schematic158
Appendix 28: 208/230V System Schematic160
Appendix 29: 400 / 415 / 460V System Schematic164
Appendix 30: 400 / 415 / 460V System Schematic164
Appendix 31: 600V System Schematic166
Appendix 32: 600V System Schematic168
APPENDIX 33: Manual Publication History170
Global Customer Service Contact Information171

Brand	Thermal Dynamics
Model	CUTMASTER 151
Category	Welding System
Language	English

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