Thermal Dynamics CUTMASTER 151 User Manual

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ................................................................................................ 1-1
1.01 Notes, Cautions and Warnings ...................................................................... 1-1
1.02 Important Safety Precautions ....................................................................... 1-1
1.03 Publications .................................................................................................. 1-3
1.04 Note, Attention et Avertissement .................................................................. 1-3
1.05 Precautions De Securite Importantes ........................................................... 1-4
1.06 Documents De Reference ............................................................................. 1-5
1.07 Declaration of Conformity ............................................................................. 1-7
1.08 Statement of Warranty .................................................................................. 1-8
SECTION 2: SPECIFICATIONS ................................................................................................ 2-1
2.01 Scope of Manual .......................................................................................... 2-1
2.02 Power Supply Specifications......................................................................... 2-1
2.03 Input Wiring Specifications ........................................................................... 2-2
2.04 Power Supply Features ................................................................................. 2-3
2.05 Power Supply Options and Accessories ....................................................... 2-4
2.06 Torch Specifications ..................................................................................... 2-5
2.07 Torch Options and Accessories .................................................................... 2-6
2.08 Introduction to Plasma .................................................................................. 2-7
SECTION 3: INSTALLATION ..................................................................................................... 3-1
3.01 Unpacking .................................................................................................... 3-1
3.02 Lifting Options .............................................................................................. 3-1
3.03 Primary Input Power Connections ................................................................. 3-2
3.04 Gas Connections .......................................................................................... 3-4
3.05 Torch Connections ........................................................................................ 3-6
3.06 Torch Installation .......................................................................................... 3-8
3.07 Torch Parts Selection.................................................................................... 3-9
3.08 Power Supply Connection to SC-11 Standoff Control ...................................3-10
3.09 Power Supply Connection to Alternate Standoff Control ............................... 3-11
3.10 Automation Interface PC Board Set-up ........................................................3-13
3.11 Optional Remote Current Control Harness Installation.................................. 3-14
SECTION 4: OPERATION ......................................................................................................... 4-1
4.01 Product Features .......................................................................................... 4-1
4.02 Preparations For Operating ........................................................................... 4-2
4.03 Selection, Inspection and Replacement of Consumable Torch Parts ............. 4-6
4.04 Cut Quality ................................................................................................... 4-8
4.05 General Cutting Information
.......................................................................... 4-9
4.06 Torch Operation ........................................................................................... 4-10
4.07 Cutting Parameters ......................................................................................4-12
4.08 Cutting Specifications .................................................................................. 4-13
4.09 Cutting Speed Chart: Mild Steel, SL100 Torch with Exposed Tip .................. 4-14
4.10 Cutting Speed Chart: Stainless Steel, SL100 Torch with Exposed Tip .......... 4-16
4.11 Cutting Speed Chart: Aluminum, SL100 Torch with Exposed Tip .................. 4-18
4.12 Cutting Speed Chart: Mild Steel, SL100 Torch with Shielded Tip................... 4-20
4.13 Cutting Speed Chart: Stainless Steel, SL100 Torch with Shielded Tip .......... 4-22
4.14 Cutting Speed Chart: Aluminum, SL100 Torch with Shielded Tip................... 4-24
4.15 Operator's Custom Cutting Speed Charts .................................................... 4-26

Thermal Dynamics CUTMASTER 151 Specifications

General

Brand	Thermal Dynamics
Model	CUTMASTER 151
Category	Welding System
Language	English