Name: Thermal Dynamics CUTMASTER 151
Brand: Thermal Dynamics
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SERVICE 5-18 Manual 0-4691

Art # A-04641

TP1

TP7

TP2

TP8

TP3

TP9

TP4

TP10

TP5

TP11

TP6

D33

D13

D25

Logic Board Layout

H. Gas flows continuously when power is turned on; AC indicator flashes

1. Torch switch is activated (closed) before user turns power on

a. Release torch switch.

2. Faulty torch switch

a. Check torch switch for continuity.

Table of Contents5
General Information9
- Notes, Cautions and Warnings9
- Important Safety Precautions9
- Publications11
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes12
- Documents de Reference13
- Declaration of Conformity15
- Statement of Warranty16
Section 2: Specifications17
- Scope of Manual17
- Power Supply Specifications17
- Input Wiring Specifications18
- Power Supply Features19
- Power Supply Options and Accessories20
- Torch Specifications21
- Torch Options and Accessories22
- Introduction to Plasma23
Section 3: Installation25
- Unpacking25
- Lifting Options25
- Primary Input Power Connections26
- Gas Connections28
- Torch Connections30
- Torch Installation32
- Torch Parts Selection33
- Power Supply Connection to SC-11 Standoff Control34
- Power Supply Connection to Alternate Standoff Control35
- Automation Interface PC Board Set-Up37
- Optional Remote Current Control Harness Installation38
Section 4: Operation39
- Product Features39
- Preparations for Operating40
- Selection, Inspection and Replacement of Consumable Torch Parts44
- Cut Quality46
- General Cutting Information47
- Torch Operation48
- Cutting Parameters50
- Cutting Specifications51
- Cutting Speed Chart: Mild Steel, SL100 Torch with Exposed Tip52
- Cutting Speed Chart: Stainless Steel, SL100 Torch with Exposed Tip54
- Cutting Speed Chart: Aluminum, SL100 Torch with Exposed Tip56
- Cutting Speed Chart: Mild Steel, SL100 Torch with Shielded Tip58
- Cutting Speed Chart: Stainless Steel, SL100 Torch with Shielded Tip60
- Cutting Speed Chart: Aluminum, SL100 Torch with Shielded Tip62
- Operator's Custom Cutting Speed Charts64
- Service69
- Parts Lists113
Patent Information129
Appendix 1: Sequence of Operation (Block Diagram131
Appendix 2: Data Tag Information132
Appendix 3: Maintenance Schedule133
Appendix 4: Torch Pin - out Diagram134
Appendix 5: Torch Connection Diagram135
Appendix 6: Control Cable Pin - out Diagram136
Appendix 7: Interface Pcb Switch Settings (most Common Settings137
APPENDIX 8: INTERFACE PCB SWITCH SETTINGS (Division Factors 16-24138
APPENDIX 9: INTERFACE PCB SWITCH SETTINGS (Division Factors 24-30139
APPENDIX 10: INTERFACE PCB SWITCH SETTINGS (Division Factors 30-33140
APPENDIX 11: INTERFACE PCB SWITCH SETTINGS (Division Factors 33-36141
APPENDIX 12: INTERFACE PCB SWITCH SETTINGS (Division Factors 36-43142
APPENDIX 13: INTERFACE PCB SWITCH SETTINGS (Division Factors 43-50143
Appendix 14: Automation Interface Pc Board Wiring Layout144
APPENDIX 15: AUTOMATION INTERFACE PC BOARD LAYOUT and TEST POINTS146
Appendix 16: Automation Interface Pc Board Wiring Connections to Oem Cnc Harness146
Appendix 17: Automation Interface Pc Board Wiring Connections to Alternate Cnc Harness147
Appendix 18: Main Pc Board Layout148
APPENDIX 19: MAIN PC BOARD WIRING LAYOUT (208/230-Volt POWER SUPPLIES150
Appendix 20: Main Pc Board Wiring Layout (400-V, 415-V, 460-V, 600-V Power Supplies151
Appendix 21: Logic Board Layout152
Appendix 22: Pot / Led Board Layout153
Appendix 23: Output Diode Layout154
Appendix 24: Output Diode Wiring Diagram155
Appendix 25: Pilot Board Layout156
Appendix 26: 28Vac Circuit Diagram157
Appendix 27: 208/230V System Schematic158
Appendix 28: 208/230V System Schematic160
Appendix 29: 400 / 415 / 460V System Schematic164
Appendix 30: 400 / 415 / 460V System Schematic164
Appendix 31: 600V System Schematic166
Appendix 32: 600V System Schematic168
APPENDIX 33: Manual Publication History170
Global Customer Service Contact Information171

Brand	Thermal Dynamics
Model	CUTMASTER 151
Category	Welding System
Language	English

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