TOMARK Viper SD-4 RTC

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TOMARK, s.r.o.

Airplane Maintenance Manual

Chapter 05 Inspection and Maintenance

Issue: 04.APR 2016 Page 55

Item

Lubricant

100 h

specified

Throttle

Connecting areas of sliding bearing

500 h

Throttle control cable (2 cables)

500 h

Main Page

Preceding1
Table of Contents6
List of Figures14
Introduction16
General16
Coverage16
Guidelines16
Related Publications17
Addresses18
How to Use the Manual19
General19
Notes20
Terminology and Abbreviations21
Standard Elements21
Safety22
General Description23
General23
Limitations24
General24
Structural Limitations and Inspection Intervals24
Placards25
Major Inspection25
Major Inspection Airframe25
Major Inspection Engine Mount26
Inspection and Maintenance28
General28
Time Limits and Inspection Program28
Component Time Limits29
Scheduled Maintenance30
Scheduled Inspection Plan30
Lubrication Chart49
Drain Holes56
Maintenance Check Flight57
Performance Tests58
System Tests59
Flight Controls59
Engine Controls60
Other Controls60
Flight Instruments61
Avionics61
System62
Engine Monitoring System (EMS)63
Other Instruments64
Flight Handling Tests65
Unscheduled Maintenance66
Inspection after Spin-Event66
Aircraft Geometry Check67
Measuring Sections68
Measuring Points Identification69
Dimensions and Areas70
General70
Coordinate System70
External Dimensions70
Wing70
Aileron70
TOMARK, S.r.o71
Flap71
Horizontal Tail71
Elevator71
Elevator Trim Tab71
Vertical Tail71
Aileron Trim Tab71
Rudder72
Fuel System72
Landing Gear72
Propeller72
Lifting and Shoring73
Lifting a Main Wheel73
Lifting the Nose Wheel74
Jacking75
Jacking the Aircraft Side75
Jacking the Aircraft Front76
Leveling & Weighing77
Weighing and Balancing77
Leveling81
Servicing82
Replenishing82
Refueling/Defueling82
Oil Change82
Coolant Replacement83
Brake Fluid Bleeding83
Brake Fluid Replenishing84
Standard Practices-Airframe86
Bolts86
Rivets86
Hoses and Tubes89
Bowden Cables90
Air Conditioning91
Distribution91
Heating92
Heating System93
Electrical Power94
General94
DC Generation94
Generator94
Battery94
Signaling95
Distribution95
Electric Current Protection95
Equipment and Furnishings96
Flight Compartment96
Seats96
Seat Belts96
Paneling96
Baggage Compartment97
Flight Controls98
Control System99
Control Stick100
Control Rod100
Bell Crank100
Bracket101
Aileron Control102
Aileron103
Aileron Trim104
Rudder Control104
Rudder105
Rudder106
Elevator and Tab107
Elevator108
Elevator Trim109
Flap System110
Issue: 11.AUG110
Flap111
Fuel113
Fuel System114
Storage115
Drain Valve115
Distribution115
Indication115
Indication & Recording Systems116
Instrument Panel117
Panel119
Typical Instruments119
Typical Switches/Circuit Breakers120
Landing Gear121
Main Gear122
Main Gear Leg122
Nose Gear123
Nose Gear Strut Fairing123
Nose Wheel Fairing123
Wheel Fork123
Shock Cord Ring124
Shock Cord Ring Replacement125
Steel Cable Deflection Limiter127
Wheels and Brakes127
Main Wheel Fairing127
Main Wheel128
Brake Cylinder129
Brake129
Brake Linings130
Brake Disc130
Nose Wheel131
Steering131
Lights132
Position / Strobe Light132
Landing Light133
Landinglight Removal / Installation134
Navigation135
Standard Practices Structure136
Access Hatches, Covers and Fairings136
Access Hatch138
Control Surface Balancing139
Rudder Balancing141
Aileron Balancing142
Repair144
Repair of Metal Skins144
Removing Damaged Skins146
Removing Small Dents146
Stopping Cracks147
Repairing the Skins with Patches147
Location of Patches on the Airplane Skin148
Repair of the Punctured Skin in the Frame Area149
Repair of the Punctured Skin150
Repair of U-Profile151
Repair of Composite Parts151
Parts of External Appearance152
Small Damage152
Medium Damage154
Major Damage156
Structural Parts156
Small Damage156
Repair of Paint157
Small Damage161
Fuselage163
Canopy164
Fuseage Tail Fairing164
Stabilizers165
Stabilizer Tip Fairings165
Horizontal Stabilizer166
Elevator166
Rudder167
TOMARK, S.r.o167
Vertical Stabilizer167
Wing168
Center Wing169
Wing Root Fairing169
Wing Tips170
Wing Tip Fairing170
Flaps170
Ailerons170
Propeller171
Propeller Blade171
Spinner171
Power Plant172
Top Engine Cowling172
Bottom Engine Cowling172
Air Intakes173
Engine174
Inlet Section174
Carburetor Preheating174
Engine Fuel and Control175
Controlling175
Throttle Lever175
Choke Control Knob175
Ignition176
Air177
Engine Cooling177
Coolant Thermostat177
Indicating178
Coolant Temperature178
Oil179
Storage179
Oil Tank179
Distribution179
Oil Gear Pump179
Oil Radiator180
Oil Filter180
Oil System Ventilation180
Oil Temperature Sensor180
Oil Thermostat180
Starting181
Starter181
Emergency Equipment182
Aircraft Emergency Parachute System (AEPS)182
Aeps183
Charts186
- Figure187
- Figure188
- Figure189
- Figure190
- Figure 41 FU3 Power Supply for Fuel Pump191
- Figure 42 FU2 Power Supply for SV-EMS220 Module and EMS Display192
- Figure 43 FU15 Power Supply for Intercom193
- Figure 44 FU7 Power Supply for Radio194
- Figure 45 FU1 & FU9 Power Supply for EFIS Display and Transponder195
- Figure 46 FU5 Power Supply for Flaps196
- Figure 47 FU8 Power Supply for GPS197
- Figure 48 FUL & FU6 Power Supply for Strobo Lights and Nav Lights198
- Figure 49 FU10 Power Supply for Socket 12/1A199
- Figure 50 FU4 Power Supply for Starter Power200
- Figure 51 FU4 Power Supply for Starter Power201
- Figure 52 Mounting Rod and Cup for Nose Gear Tensioning Tools202
- Figure 53 Check Flight Form203

TOMARK Viper SD-4 RTC - Page 55

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