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TOMARK Viper SD-4 RTC User Manual

TOMARK Viper SD-4 RTC
203 pages
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TOMARK, s.r.o.
Airplane Maintenance Manual
Issue: 04.APR 2016 Page 1
00 Preceding Pages
Viper SD-4 RTC
Airplane Maintenance Manual
Doc. N°
TOM-TC-01-AMM

Table of Contents

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TOMARK Viper SD-4 RTC Specifications

General IconGeneral
BrandTOMARK
ModelViper SD-4 RTC
CategoryAircrafts
LanguageEnglish

Summary

Preceding Pages

List of Figures

Provides a list of all figures included in the preceding pages section of the manual.

Introduction

General Introduction

General information about the manual's purpose and scope for the Viper SD-4 RTC.

Coverage

Defines the scope of servicing and maintenance information provided for Viper SD-4 RTC aircraft.

Guidelines

Provides general information on acceptable methods and techniques for aircraft maintenance.

Related Publications

Lists relevant publications and documents for the Viper SD-4 RTC aircraft maintenance.

Addresses

Lists contact information and addresses for TOMARK and other relevant service providers.

How to Use the Manual

General Manual Usage

Explains the manual's organization, structure, and adherence to GAMA Specification No. 2.

Notes and Safety Definitions

Defines the meanings of DANGER, WARNING, CAUTION, NOTICE, and NOTE in the manual.

Terminology and Abbreviations

Provides a glossary of terms and abbreviations used throughout the Airplane Maintenance Manual.

Standard Elements

Describes text elements and headline conventions used within the manual.

Safety Precautions

Outlines essential safety measures and precautions for maintenance personnel.

General Description

Aircraft General Description

Provides a description of the Viper SD-4 RTC aircraft's key characteristics.

Limitations

General Limitations

Sets out mandatory replacement and inspection intervals for aircraft airworthiness.

Structural Limitations and Inspection Intervals

Specifies airframe and engine mount limitations and major inspection intervals.

Major Inspection Airframe

Details components addressed in the major airframe inspection program.

Software Information

Addresses approved software versions for the Viper SD-4 RTC.

Inspection and Maintenance

General Inspection and Maintenance

Introduction to charts, tables, and checklists for time limits and maintenance.

Time Limits and Inspection Program

Outlines the aircraft's scheduled inspection and maintenance program.

Component Time Limits

Details time between overhaul and replacement intervals for aircraft components.

Scheduled Maintenance Plan

Provides a detailed plan for scheduled inspections at various intervals.

Drain Holes Inspection

Procedure for inspecting drain holes for obstructions.

Maintenance Check Flight

Details the purpose and procedure for conducting a maintenance check flight.

Performance Tests

Describes flight tests for checking climb, cruise, and full throttle level flight performance.

System Tests

Explains the procedure for checking various aircraft systems.

Flight Controls Checks

Details checks for elevator, aileron, rudder, and flap control operations.

Flight Instruments Checks

Procedures for checking magnetic compass and airspeed/altitude indicators.

Avionics System Checks

Checks for COM, XPDR, GPS, and other avionics systems.

Engine Monitoring System (EMS) Checks

Procedures for checking EMS display, RPM indication, and other engine parameters.

Unscheduled Maintenance

Procedures for unscheduled maintenance after specific events.

Aircraft Geometry Check

Procedure for checking aircraft geometry after major events.

Dimensions and Areas

External Dimensions

Provides the overall length, height, and wingspan of the aircraft.

Wing Dimensions

Details wing area, chord, aspect ratio, profile, and angles.

Aileron Dimensions

Specifies the area, span, and chord of the ailerons.

Flap Dimensions

Details the type, area, span, and depth of the flaps.

Horizontal Tail Dimensions

Provides dimensions and aerodynamic data for the horizontal stabilizer.

Elevator Dimensions

Specifies the area, span, and chord of the elevator.

Vertical Tail Dimensions

Details the area and height of the vertical stabilizer.

Rudder Dimensions

Provides area and sweep angles for the rudder.

Fuel System Capacity

States the fuel tank capacity.

Landing Gear Dimensions

Details track width, wheel base, and wheel sizes.

Propeller Specifications

Provides number of blades and diameter for the propeller.

Lifting and Shoring

Lifting a Main Wheel

Procedure for safely lifting the aircraft by its main wheel.

Lifting the Nose Wheel

Procedure for safely lifting the aircraft by its nose wheel.

Jacking the Aircraft Side

Instructions for placing a jack under the fuselage side.

Jacking the Aircraft Front

Instructions for placing a jack under the fuselage front.

Leveling & Weighing

Weighing and Balancing Procedures

Details procedures for aircraft weighing and center of gravity calculation.

Leveling Procedure

Instructions for achieving longitudinal and lateral leveling of the aircraft.

Servicing

Refueling and Defueling Safety

Critical safety precautions for refueling and defueling the aircraft.

Oil Change Procedure

Instructions for changing engine oil, referencing Rotax manual.

Coolant Replacement

Procedure for replacing the aircraft's coolant system fluid.

Brake Fluid Bleeding

Instructions for bleeding the aircraft's brake fluid system.

Brake Fluid Replenishing

Procedure for replenishing brake fluid in the aircraft's braking system.

Standard Practices - Airframe

Bolts and Fasteners

Guidelines for bolt torque and marking procedures.

Rivets Survey

A survey of rivet types and their usage in the aircraft structure.

Hoses and Tubes

Details on the types of hoses and tubes used and their connection methods.

Bowden Cables

Procedures for removal and installation of Bowden cables.

Air Conditioning

Air Distribution System

Describes the cockpit ventilation system and air nozzle locations.

Heating System Components

Details the components of the aircraft's heating system.

Electrical Power System

DC Generation System

Information on the aircraft's DC generator and battery.

Signaling and Protection

Details on failure signaling and electrical current protection.

Equipment and Furnishings

Flight Compartment Seats

Procedures for removal and installation of the aircraft seats.

Seat Belts and Harness System

Description of the 3-point static harness restraint system.

Cockpit Paneling

Information on how cockpit paneling is attached.

Baggage Compartment

Description of the baggage area location and features.

Flight Controls

Control Surface Deflections

Table detailing nominal deflections for control surfaces.

Control Stick Removal/Installation

Procedure for removing and installing the aircraft control stick.

Control Rod Procedures

Details on control rod types, removal, and installation.

Bell Crank Function

Explains the use of bell cranks in transferring control inputs.

Aileron Control System

Description of the aileron control system and its components.

Aileron Removal and Installation

Procedure for removing and installing the aircraft ailerons.

Aileron Trim System

Details the electric servo operation of the aileron trim tab.

Rudder Control System

Description of the rudder control system and pedal adjustments.

Elevator and Tab Control

Explains the elevator control system via push-pull rods and bellcranks.

Elevator Removal and Installation

Procedure for removing and installing the aircraft elevator.

Flap System Operation

Describes the electric actuator and controller for the flap system.

Flap Removal and Installation

Procedure for removing and installing the aircraft flaps.

Fuel System

Fuel System Components

Lists the components that comprise the aircraft's fuel system.

Fuel Tank Storage

Details the location and features of the integrated fuel tanks.

Fuel Distribution System

Explains the routing of fuel from tanks to the engine.

Fuel System Indication

Describes how fuel quantity, flow, and pressure are indicated.

Indication & Recording Systems

Instrument Panel Layout

Describes the layout of the instrument panel and control panels.

Panel Removal and Installation

Procedures for removing and installing instrument panels.

Typical Instruments Procedures

Instructions for removal and installation of typical instruments.

Switches and Circuit Breakers

Procedures for removal and installation of switches and circuit breakers.

Landing Gear

Main Landing Gear Leg

Procedure for removal and installation of the main landing gear leg.

Nose Gear Components

Details on nose gear strut fairing, wheel fairing, and wheel fork.

Shock Cord Ring Replacement

Procedure for replacing the shock cord rings in the nose gear strut.

Wheels and Brakes System

Information on wheel fairings, brakes, and brake cylinder.

Main Wheel and Fairing Procedures

Procedures for removal and installation of main wheel fairings and wheels.

Brake Linings and Disc

Procedures for adjusting brake linings and replacing brake discs.

Nose Wheel Procedures

Instructions for removal, installation, and disassembly of the nose wheel.

Lights System

Position and Strobe Lights

Procedure for removal and installation of position and strobe lights.

Landing Light Installation

Procedure for removing and installing the aircraft landing light.

Navigation System

Standard Practices - Structure

Access Hatches, Covers, and Fairings

Overview of access points, covers, and fairings on the aircraft.

Access Hatch Removal/Installation

Procedure for removing and installing aircraft access hatches.

Control Surface Balancing

General procedures for determining and adjusting control surface weight and balance.

Repair of Metal Skins

Guidelines for classifying and repairing damage to metal aircraft skins.

Removing Small Dents

Method for removing small dents from the aircraft skin.

Stopping Cracks

Procedure for stopping the propagation of small cracks in the skin.

Repairing Skins with Patches

Instructions for repairing aircraft skin damage using patches.

Repair of Composite Parts

Procedures for repairing composite parts, including damage classification.

Small Damage Repair (Composite)

Repair methods for small damage on external composite parts.

Medium Damage Repair (Composite)

Repair procedures for medium damage on composite parts.

Major Damage Repair (Composite)

Policy for major damage to composite parts: part exchange.

Repair of Paint

Safety rules and procedures for paint repair and surface treatment.

Fuselage Structure

Fuselage Description

Describes the construction of the aircraft fuselage.

Canopy Operation

Details on the canopy's opening, closing, and locking mechanisms.

Fuselage Tail Fairing

Information on the attachment of the fuselage tail fairing.

Stabilizers

Stabilizer Tip Fairings

Information on the attachment of stabilizer tip fairings.

Horizontal Stabilizer Details

Description of the horizontal stabilizer construction and components.

Elevator Description

Description of the elevator's all-metal design and features.

Vertical Stabilizer Description

Description of the vertical stabilizer's all-metal construction.

Rudder Description

Description of the rudder's all-metal design and composite horn.

Wing Assembly

Wing Construction

Description of the wing's all-metal design and components.

Center Wing and Root Fairing

Details on the center wing structure and wing root fairing attachment.

Wing Tip Fairing Procedures

Procedures for removal and installation of wing tip fairings.

Flaps and Ailerons

Descriptions of the flaps and ailerons construction.

Propeller System

Propeller Blade Angle Measuring

Procedure for measuring and adjusting the propeller blade angle.

Spinner Attachment

Information on attaching the propeller spinner.

Power Plant

Engine Cowling Removal/Installation

Procedures for removing and installing top and bottom engine cowlings.

Air Intakes System

Description of the cylinder air cooling and air intake system.

Engine Operation

Engine Inlet Section

Details on the engine inlet section and carburetor preheating.

Engine Fuel and Control

Throttle Lever Operation

Description of the throttle lever's function and location.

Choke Control Knob

Description of the choke control knob for cold engine starting.

Ignition System

Air System

Engine Cooling System

Description of the liquid-cooled cylinder heads and air-cooled cylinders.

Coolant Thermostat Function

Explains the function and location of the coolant thermostat.

Coolant Temperature Indicating

How coolant temperature is indicated on the EMS screen.

Oil System

Oil Tank Removal/Installation

Procedure for removing and installing the aircraft oil tank.

Oil System Components

Description of oil radiator, filter, ventilation, sensor, and thermostat.

Starting System

Starter Control

Information on the starter circuit control.

Emergency Equipment

Aircraft Emergency Parachute System (AEPS)

Details on the AEPS, its components, and installation.