3
Chapter 1 Overview
Safety Precautions ................................................................................................................................1-1
Preparation for Emergency ............................................................................................................1-1
Safe Use of Lubricating Oil.............................................................................................................1-1
Safe Use of Battery........................................................................................................................1-1
Protection of Vehicle Safety ...........................................................................................................1-2
Electrical Safety During Maintenance.............................................................................................1-2
Use the Designated Lifting Jack.....................................................................................................1-5
Use Appropriate Tools...........................................................................................................................1-6
Special Tools ..................................................................................................................................1-6
Instrumentation for Electric Control System ...................................................................................1-6
Cautions ................................................................................................................................................1-6
Washing and Cleaning ...................................................................................................................1-6
Keep Tidy .......................................................................................................................................1-6
Tightening Torque...........................................................................................................................1-7
Parts Replacement.........................................................................................................................1-7
Washer, Grease Fitting and O-ring.................................................................................................1-7
Bearing and Oil Seal ......................................................................................................................1-7
Recommendations on Disassembly and Assembly........................................................................1-7
Chapter 2 Regular Inspection and Adjustment
Regular Maintenance ............................................................................................................................2-1
Periodic Lubrication Plan.......................................................................................................................2-2
Braking System..................................................................................................................................2-4
Braking Inspection .............................................................................................................................2-4
Inspection of Parking Brake...............................................................................................................2-5
Inspection of Brake Drum and Brake Shoe........................................................................................2-6
Inspection of the Accelerator Pedal ...................................................................................................2-9
Inspection of the Steering System .....................................................................................................2-9
Inspection of the Steering Linkage...................................................................................................2-10
Inspection of Stub Axle....................................................................................................................2-11
Inspection of the Front Wheel Alignment .........................................................................................2-11
Install for the Adjustment of Toe-in: .................................................................................................2-12
Inspection of Tires and Wheel Rim..................................................................................................2-12
Inspection of the Front Wheel Bearing.............................................................................................2-13
Inspection of the Rear Axle Bearing ................................................................................................2-13
Inspection of the Shock Damper......................................................................................................2-14
Inspection of the Seat Belt...............................................................................................................2-14
Chapter 3 Canopy
Removal of the Canopy.........................................................................................................................3-1
Remove..........................................................................................................................................3-1
Install..............................................................................................................................................3-1