Troubleshooting
166 CLCH-SVX07K-EN
Short belt life
Worn sheaves Replace sheaves.
Misaligned belt Realign drive with MVP sheave set at mean pitch diameter.
Grease or oil on belts Check for leaky bearings. Clean belts and sheaves.
Belt slipping Improper belt tension. Adjust tension.
Belts rubbing Remove obstruction or realign drive for clearance.
Bearing noise
Poor alignment
Loosen bearing set screws and realign (see “Align Fan and Motor
Sheaves,” p. 132)
Failed bearing Replace bearing.
Inadequate lubrication Replace bearing.
Low water coil
capacity
Incorrect airflow Check fan operating condition.
Incorrect water flow
Inspect the water pumps and valves for proper operation and check the
lines for obstructions.
Incorrect water temperature Adjust the chiller or boiler to provide the proper water temperature.
Coil is piped incorrectly Verify coil piping (see “Piping and Connections,” p. 101).
Dirty fin surface Clean the fin surface (see “Coils,” p. 145).
Incorrect glycol mixture Verify glycol mixture and adjust if necessary.
Low refrigerant
coil capacity
Incorrect airflow Check fan operating condition.
Expansion valve is not operating properly or is sized
incorrectly
Check sensing bulb temperature.
Verify valve operation.
Verify proper valve size.
Incorrect refrigerant charge Verify refrigerant charge and adjust if necessary.
Condensing unit failure Verify condensing unit operation.
Coil is piped incorrectly Verify coil piping (see “Piping and Connections,” p. 101).
Clogged refrigerant line filter Change filter core.
Failure of suction/liquid line components Verify component operation
Dirty fin surface
Clean the fin surface (see “Coils,” p. 145).
Do not use steam to clean refrigerant coils.
Fin frosting
Verify defrost cycle operation.
Verify frostat operation.
Verify refrigerant charge.
Low steam coil
capacity
Incorrect airflow Check fan operating condition.
Coil is piped incorrectly Verify coil piping (see “Piping and Connections,” p. 101).
Incorrect steam pressure Verify steam pressure and adjust if necessary.
Excessive steam superheat
Check steam superheat.
Steam superheat should not exceed 50ºF.
Failure of steam line/condensate return components Verify component operation
Boiler failure Verify boiler operation
Dirty fin surface Clean the fin surface (see “Coils,” p. 145).
Drain pan is
overflowing
Plugged Drain Line Clean drain line
Unit not level Level unit
Improper trap design Design trap per unit installation instructions
Standing water
in drain pan
Improper trap design Design trap per unit installation instructions
Unit not level Level unit
Plugged drain line Clean drain line
Wet interior
Coil face velocity too high Reduce fan speed
Improper trap design Design trap per unit installation instructions
Drain pan leaks/overflows Repair leaks
Condensation on surfaces Insulate surfaces
Excess dirt in
unit
Missing filters Replace filters
Filter bypass Reduce filter bypass by ensuring all blockoffs are in place.
Microbial growth
(mold) inside air
handler
Standing water in drain pan See “Standing water in drain pan” above
Table 56. Air handler troubleshooting recommendations (continued)
Symptom Probable Cause Recommended Action