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ZXP 7 series
Zebra ZXP 7 series
384 pages
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270
ZXP Series 7 Card Printer Service Manual
P1036102-007
R
eplacement Procedures for the Laminator
Procedures: Thermopiles (T
op & Bottom)
Thermopiles (T
op & Bottom)
T
op Thermopile
Step 1.
Slide out the metal plate.
Step 2.
Slide out the Thermopile.
275
277
Table of Contents
Main Page
Introduction
7
Description
7
Theory of Operation
9
Introduction
9
Card Movement During Printing
10
Printing Technologies and Ribbons
12
Dye Sublimation Printing
14
Thermal Transfer Printing
14
System-Level Electronics
15
Main PCBA (CPU)
16
High-Capacity Output Hopper
19
Hopper Cassette
19
Stacker
19
Troubleshooting
21
Introduction
21
OCP Error Messages
22
OCP Test Cards
31
Ethernet
32
Replacement Procedures for the Printer
33
Introduction
33
Required Tools
34
Removal Sequence
35
Printer
36
Feeder Module
36
Flipper Module
37
Options Module
37
Procedures
38
Reject Bin
38
Feeder Cartridge
40
Ribbon Drawer
46
Card Guides
48
Shroud for Options
50
Back Cover
51
Rear Feeder Cover
52
Options Cover
53
OCP PCBA
55
Right Cover
57
Print Cover
64
Door Button and Latch
66
Left Side Cover
69
Belt and Gear Panel
70
Bottom Cover
72
Feet
73
Reject Bin Bracket
74
Printer
75
Main PCBA
79
Ethernet PCBA
82
Print Engine
83
Feeder/Flipper/Options Assembly
143
Feeder/Flipper Assembly
148
Ground Plate
151
Power Switch
153
Feeder Module
155
Flipper Module
163
Options Module
186
Torque Tools Calibration Instructions
193
Replacement Procedures for Factory Installed Options
197
Introduction
197
Required Tools
198
Procedures
199
Barcode Scanner Assembly
199
SmartCard Control PCBA
205
MIFARE/Contact Encoder Module
206
MIFARE Contact Encoder PCBA
209
Contact Station Module
211
Contact Station Module PCBA
214
Pressure Roller Assembly
215
Replacement Procedures for the Laminator
223
Introduction
223
Required Tools
224
Removal Sequence
225
Procedures
227
Back Cover
227
Side Cover
228
Lock Replacement for Left Cover
229
Lower Door
231
Door Assembly (Door and Hinges)
233
Latch Assembly
236
Laminator / Printer Separation
238
Bottom Panel
242
Feet
243
Mounting Plate
244
Molded Ribbon Spindle
246
Square Corner Spindle
247
Laminator Heater Assembly
248
Halogen Bulbs
249
24V Heater Fans
252
Motor and Plate Assembly
254
Laminator Controller PCBA
257
Media Authentication PCBA
259
Top Laminator Control Motor
260
Bottom Laminator Control Motor
261
Staging Motor
262
Media Authentication Antenna PCBA
263
Front Frame
265
Static Brush
267
Cassette Latch Assembly (Top & Bottom)
268
Thermopiles (Top & Bottom)
276
Top Thermopile Cable
280
Bottom Thermopile Cable
281
Flexible Ribbed Rollers (Left & Right)
282
Card Staging Nip Rollers (Left & Right)
283
Platen Overrun Roller (Top & Bottom)
284
Exit Rollers
285
Cutters (Upper & Lower)
286
Laminate Ribbon Rollers (Top & Bottom)
290
Card Entry Sensor Cable Assembly
291
Card Laminator Sensor Cable Assembly
292
Card Exit Sensor Cable Assembly
293
Door Sensor Cable Assembly
294
Replacement Procedures for the High-Capacity Output Hopper
295
Introduction
295
Required Tools
296
Procedures
297
Output Hopper Cassette
297
High-Capacity Output Hopper
298
Left Side Panel
310
Platen Roller
317
Pressure Roller
319
Sensors
322
Drive Assembly
335
Elevator
345
Elevator Bushing
352
Base Housing
353
Base Cover and Latch Assembly
360
PCBA
361
Cleaning
367
Introduction
367
Cleaning the Printer
368
When to Clean
368
Initiate the Cleaning Process
368
Clean the Card Path
369
Clean the Feeder Path
370
Polish the Printhead
371
Cleaning the Laminator
372
When to Clean
372
Initiate the cleaning process
372
Clean the Laminator Card Path
373
Clean the Laminator Media Rollers
374
Clean the Laminator Oven (Heater Rollers)
376
Cleaning the High-Capacity Output Hopper
379
Dual Cleaning Cartridge
380
Manual Feed Cleaning Cassette
380
Cleaning Supplies
380
Field Upgrades
381
Introduction
381
Placing Labels
382
Field Upgrade Labels
383
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