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Zebra ZXP 1 Series

Zebra ZXP 1 Series
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ZEBRA
P1061942-001
ZXP Series 1™
Service Manual

Table of Contents

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Zebra ZXP 1 Series Specifications

General IconGeneral
Resolution300 dpi
ConnectivityUSB 2.0
Power Requirements100-240 VAC, 50-60 Hz
Print TechnologyDye sublimation
Card Capacity100 cards (input hopper)
Card SizeCR-80 ISO 7810
Dimensions368 mm (D)
Memory32 MB
Operating Temperature15°C to 30°C
Operating Humidity20% to 65% non-condensing
Card Thickness0.3mm - 1.06mm

Summary

General Description

1.1 Description

Provides installation, operation, and maintenance information for the Zebra ZXP Series 1 Card Printer.

1.2 Features, Controls, and Indicators

Details the printer's external features, controls, and indicators for user interaction.

1.3 Specifications

Lists the technical specifications, including standard features, printing capabilities, and throughput.

1.4 ISO Standard Card Dimensions

Illustrates the dimensions for plain and magnetic stripe cards according to ISO standards.

1.5 Compliance Information

Details regulatory compliance statements for various regions, including FCC and Canadian DOC.

Installation and Setup

2.1 General Information

Guides through the installation and setup procedures for the printer, outlining the sequence of operations.

2.2 Unpacking the Printer

Provides step-by-step instructions for safely unpacking the printer and its accessories from the carton.

2.3 Setting up the Printer

Details the physical placement and initial setup steps for the printer, including power switch position.

2.4 Connecting Power

Explains how to connect the printer to a power source, including voltage considerations and cautions.

2.5 Connecting the Printer to your Computer

Guides on connecting the printer via USB or Ethernet, emphasizing not to connect both simultaneously.

2.6 Viewing Printer Information

Describes how to access and view printer status, model, firmware, and network information via the LCD panel.

2.7 Installing the Windows Printer Driver

Provides detailed steps for installing the printer driver for both USB and Ethernet connections.

2.8 Changing the Printer Driver Options

Explains how to configure various printer driver settings like properties, sharing, and advanced options.

Theory of Operation

3.2 Card Printing Basics

Provides an overview of how images are printed on plastic cards, covering printhead technology and ribbon types.

3.3 Card Path Elements

Details the rollers and sensors involved in card transport through the printer for proper function.

3.4 Card Movement During Printing

Explains the step-by-step process of card movement through the printer during the printing cycle.

Troubleshooting

4.1 Introduction

Explains the objective of troubleshooting and the approach to isolating and repairing printer problems.

4.2 Troubleshooting Procedures

Lists causes and solutions for common printer issues based on LCD panel warnings and error messages.

Replacement Procedures

5.1 Introduction

Introduces procedures for replacing major assemblies, subassemblies, and components, including safety precautions.

5.2 Required Tools

Lists the specific tools needed for performing various replacement procedures on the printer.

5.3 Removal Sequence

Illustrates the recommended sequence for removing parts, showing dependencies between components.

5.4 Procedure List

Provides a comprehensive list of all replaceable parts with their corresponding section numbers for detailed procedures.

5.5 Spare Kit List

Lists available spare kits and upgrade kits with their part numbers and associated replacement procedure sections.

5.6 Procedures

Details the step-by-step instructions for removing and replacing specific printer components.

5.6.1 Printhead Assembly

Step-by-step guide for removing and replacing the printer's printhead assembly.

5.6.14 Main PCBA

Procedure for removing and replacing the main Printed Circuit Board Assembly (PCBA).

5.6.37 Cleaning Roller

Instructions for removing and replacing the printer's cleaning roller.

Preventive Maintenance

6.1 Cleaning the System

Details the process for cleaning the printer's internal components using cleaning cards and the recommended schedule.

6.2 Cleaning the Printhead

Provides instructions for cleaning the printhead using swabs to remove stubborn deposits and maintain print quality.

Appendix A: Model Numbers

Model Numbers

Explains the Zebra ZXP Series 1 product numbering system and lists available configurations based on part numbers.

Appendix B: Advanced Sharing

Printer Sharing Configurations

Covers configurations for sharing the printer, including Microsoft driver support and client/server matrices.

Appendix C: Accessing a Network Printer via a Web Browser

Procedure

Guides on accessing the printer's web interface via a browser to view status, configure network settings, and manage security.

Appendix D: CardSense Single Card Feed Option

Introduction

Introduces the single-card feed mode and the requirement for installing an optional Manual Front Feed Kit.

Installing the CardSense Single Card Feed Roller Kit

Provides step-by-step instructions for installing the CardSense Single Card Feed Roller Kit.

Setting Up the Printer Driver

Explains how to configure the printer driver's Card Setup tab to enable and use the single-card feed mode.

Appendix E: Magnetic Encoder Option

Introduction

Provides information on the additional operations of the ZXP Series 1 Printer when equipped with an optional Magnetic Encoder.

Encoder Settings (Driver)

Explains how to set Magnetic Encoder parameters using the driver's Encoder Settings dialog box.

Magnetic Encoding Type

Describes the ISO (Default) magnetic encoding types, including track data formats and character encoding.

Appendix F: Half-Panel Ribbon Operation

Introduction

Explains the use of Half-Panel YMCKO ribbons for printing specific areas of a card and how to adjust the panel position.

Setup and Operation

Guides on installing a Half-Panel YMCKO Ribbon and configuring driver printing preferences for its use.

Appendix G: Upgrade Kit Instructions

Ethernet PCBA

Provides instructions for installing the Ethernet Spare/Upgrade Kit P1031925-001.

Manual Front Feed

Details the installation of the Manual Front Feed Upgrade Kit P1031925-100 for single-card feeding.

Appendix H: Spares List

Introduction

Lists the Spare Parts Kits and Upgrade Kits available for the ZXP Series 1 Card Printer.

Appendix I: Worldwide Support

North America and Latin America - Technical Support

Provides contact information for technical support in North America and Latin America.

North America and Latin America - Repair Services

Details the process for returning equipment for repair, including contact information and shipping address.

Europe, Middle East, and Africa - Technical Support

Lists technical support contact details for various languages in Europe, the Middle East, and Africa.

Europe, Middle East, and Africa - Repair Services

Provides contact information for repair services in Europe, the Middle East, and Africa.

Asia Pacific - Technical Support

Lists technical support contact details for Zebra Technologies Asia Pacific.

Asia Pacific - Repair Services

Provides contact information for repair services in the Asia Pacific region.

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