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ZXP 1 Series
Zebra ZXP 1 Series User Manual
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5: Replacement Pr
ocedures
Procedures
P1061942-001
Zebra ZXP Series 1 Card Printer Service Manual
183
St
e
p
4
.
Turn the Print Engine up-side down.
St
e
p
5
.
W
ith a TORX T10 driver
, remov
e the two screws (SCR 4-.25L, 4.0 in-lb)
holding
the
support colla
r in place.
St
e
p
6
.
Slide the support collar over the roller
.
188
190
Table of Contents
Contents
3
General Description
7
1.1 Description
7
1.2 Features, Controls, and Indicators
8
Rear Panel Connectors, Controls, and Indicators
9
Multi-Function LCD Panel
10
1.3 Specifications
12
1.4 ISO Standard Card Dimensions
16
1.5 Compliance Information
17
1.1 Icons
19
1.2 Zebra Supplies
19
Installation and Setup
21
2.1 General Information
21
2.2 Unpacking the Printer
22
2.3 Setting up the Printer
23
2.4 Connecting Power
24
2.5 Connecting the Printer to your Computer
25
2.6 Viewing Printer Information
26
2.7 Installing the Windows Printer Driver
27
2.7.1 USB Driver Installation
27
2.7.2 Ethernet Driver Installation
32
2.7.3 Setting Up a Network Printer
37
2.7.4 Printer Pooling
41
2.8 Changing the Printer Driver Options
43
2.8.1 Printer Properties
43
General Tab
44
Sharing Tab
45
Ports Tab
46
Advanced Tab
47
Color Management Tab
48
Security Tab
52
Device Settings Tab
53
2.8.2 Printing Preferences
57
Card Setup Tab
58
Encoding Tab
71
About Tab
74
2.1 Installing the Ribbon Cartridge
75
2.2 Loading Cards
77
2.3 Print a Test Card
80
2.4 Printer Operation
81
Creating a Sample Card
81
Printing the Sample Card
81
2.5 Packing the Printer for Shipment
82
Theory of Operation
83
3.1 Introduction
83
3.2 Card Printing Basics
84
Printhead
84
Printing Technologies and Ribbons
85
3.3 Card Path Elements
89
3.4 Card Movement During Printing
90
3.5 Block Diagram
92
3.6 CPU PCBA Connections
93
Troubleshooting
95
4.1 Introduction
95
4.2 Troubleshooting Procedures
96
4.2.1 LCD Panel Warnings and Error Messages
96
4.2.2 Print Quality Issues
99
Replacement Procedures
105
5.1 Introduction
105
5.2 Required Tools
106
5.3 Removal Sequence
107
5.4 Procedure List
110
5.5 Spare Kit List
111
5.6 Procedures
112
5.6.1 Printhead Assembly
112
Replacement
115
Tests and Adjustments
116
5.6.2 Ribbon Sensor
120
5.6.3 Left Side Cover
121
5.6.4 Right Side Cover
122
5.6.5 Top Cover
123
5.6.6 Feed Cover
125
5.6.7 LCDisplay PCBA
126
5.6.8 Printhead Fan
127
5.6.9 Feed Cover Sensor
128
5.6.10 Feeder Latch
129
5.6.11 Bottom Cover
130
5.6.12 Rear Cover
131
5.6.13 Ethernet PCBA
132
5.6.14 Main PCBA
133
5.6.15 Ground Plate
138
5.6.16 PCBA Fan
139
5.6.17 Lid
140
5.6.18 Card Feeder Assembly
142
5.6.19 Flipper Module
143
5.6.20 Front Bezel
145
5.6.21 Ribbon Flag Position Sensor
146
5.6.22 Encoder Wheel
148
5.6.23 Linkage - Right Side
149
5.6.24 Rocker - Right Side
150
5.6.25 Printhead Lift Motor
153
5.6.26 Ribbon Take-Up Motor
154
5.6.27 Ribbon ID PCBA
157
5.6.28 Lid Sensor
159
5.6.29 Linkage - Left Side
160
5.6.30 Rocker - Left Side
161
5.6.31 Stepper Motor
167
5.6.32 Printhead Lift Cam
169
Replacement
171
5.6.33 Pressure Rollers - Front and Back
175
5.6.34 Mag Encoder Assembly - Head and Sensor
179
Replacement
180
5.6.35 Mag Sensor
181
5.6.36 Card Sync Sensor
182
5.6.37 Cleaning Roller
183
5.6.38 Platen Roller and Exit Roller
184
5.6.39 ATM Card Feed Sensor
187
5.6.40 Drive Roller Assembly
188
Preventive Maintenance
191
6.1 Cleaning the System
191
6.1.1 When to Clean
191
6.1.2 How to Clean
192
6.2 Cleaning the Printhead
194
Model Numbers
195
Advanced Sharing
197
Accessing a Network Printer via a Web Browser
207
CardSense Single Card Feed Option
219
Magnetic Encoder Option
225
Half-Panel Ribbon Operation
229
Upgrade Kit Instructions
235
Preliminary Steps
239
Removal
240
Replacement
240
Preliminary Steps
242
Installation
247
Reassembly
250
Spares List
253
Worldwide Support
267
4
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Zebra ZXP 1 Series Specifications
General
Brand
Zebra
Model
ZXP 1 Series
Category
Printer
Language
English
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