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hypercharger HYC50
Alpitronic hypercharger HYC50 User Manual
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Table of Contents
Table of Contents
6
Table of Figures
8
List of Tables
10
Safety Instructions
13
Intended Use
13
User
13
Requirements for the Charge Point Operator CPO
13
Requirements for Installation, Commissioning and Maintenance
14
Safety Instructions for Installation and Maintenance
14
Product Description
17
Figure 1: HYC50 with One DC Charging Cable (Position 1 and 2)
18
Figure 2: HYC50 with Two DC Charging Cables
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Figure 3: Order of the Charging Points HYC50
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Charging Interfaces
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Table 1: Charging Interfaces
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Table 2: Possible Combinations of Charging Interfaces
20
Figure 4: DC Power Characteristics in Different Configurations
21
Figure 5: Cable Length for the Two DC Outputs of the HYC50 with a 4.45 M Cable
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Exterior View
23
Figure 6: Elements of the HYC50
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Figure 7: External Dimensions of HYC50 with Pedestal Incl. Cable Management (in MM)
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Figure 8: External Dimensions of HYC50 for Wall Mounting Incl. Cable Management (in MM)
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Nameplate
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Figure 9: Example of a Nameplate for Hypercharger HYC50 (Without Calibration Law)
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Opening the HYC50
26
Figure 10: Service Hatch for Access to the HYC50
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Figure 11: Front Door Locking Mechanism
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Interior View
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Figure 12: Interior View of HYC50 (Frontal View)
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Figure 13: Interior View of HYC50 (Lateral View)
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Table 3: Components HYC50
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Credit Card Terminal (Optional)
31
Packaging, Transportation, Storage and Handling
32
Figure 14: HYC50 Packaging
32
Table 4: HYC50 Shipping Weight and Dimensions
32
HYC50 Installation and Commissioning
34
Location Preparation
35
Figure 15: Recommended and Mandatory Minimum Distances When Choosing a Location
36
Mechanical Installation of the Pedestal
37
Insertion of the Concrete Foundation
37
Figure 16: Hypercharger Concrete Foundation (Dimensions in CM)
37
Figure 17: Eyebolts for Lifting and Positioning the Foundation
38
Figure 18: HYC50 on a Concrete Foundation
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Mounting the Pedestal
40
Figure 19: Positioning Pedestal on Foundation
40
Figure 20: Mounting the HYC50 Pedestal
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Figure 21: Remove the Pedestal Cover
41
Mechanical Installation of the Wall Mount Plate
42
Figure 22: Installation Height (Barrier-Free)
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Figure 23: Wall Template
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Electrical Installation
44
Circuit Diagram for the HYC50
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Figure 24: Circuit Diagram for the HYC50
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Table 5: Circuit Diagram Legend for the HYC50
46
Preparing the Mains Cable
47
Table 6: Recommended Connection Cross-Sections
48
Installing the Mains Cable in the AC Grid Connection Box
49
Figure 25: Attach the AC Grid Connection Box
49
Figure 26: Removal of Cable Fixation and Protective Cover
50
Figure 27: Install Mains Cable Seal
50
Figure 28: Correct Length Phases and PE Conductors
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Figure 29: Secure Mains Cable with Strain Relief
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Figure 30: Attachment of Cable Terminals
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Figure 31: Mounting of Protective Cover Via PE Cable Terminal
54
Figure 32: Fix Phases with Cable Fixation
55
Figure 33: Lead the Flexible Cable through the Opening and Fix the Cover
56
Mounting the HYC50 and Connecting to the Mains
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Figure 34: Position Packaged HYC50
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Figure 35: Unpack the HYC50
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Figure 36: Mounting Aid HYC50
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Figure 37: Use Mounting Aid
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Figure 38: Position Spacer
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Figure 39: Pre-Assembled Adapter Plate on the HYC50
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Figure 40: Suspension and Cable Entry HYC50
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Figure 41: Pull off Mounting Aid
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Figure 42: Remove Stickers
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Figure 43: Insert Connection Cables
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Figure 44: Remove Adapter Plate
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Figure 45: Insert Plastic Cover
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Figure 46: First (Right) and Second (Left) Attachment Point
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Figure 47: Fasten Three Phases in the Main Switch
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Figure 48: Attach Protective Conductor
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Figure 49: Third Attachment Point
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Overvoltage Protection
67
Figure 50: Attach Touch Protection
67
Checks before Switching on for the First Time
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Table 7: Checks before Commissioning
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Commissioning
69
Table 8: Checks to be Carried out During Commissioning
70
Diagnosis and Parameterisation
71
Table 9: Default IP Address of the HYC50
71
Operation of the HYC50
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Start Charging
72
Authentication
72
Figure 51: Authentication Screen
72
Selection of Charging Plug
76
Plug in the Charging Cable
78
During the Charging Process
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Charging Overview
79
Stop Charging
84
Wake up Screen
84
Charging Stop
84
Procedure for Error Messages
87
Authentication Failed
87
Charging Plug Defective
88
Error Establishing Communication
89
Plug Lock Failed
90
The Vehicle Signals an Error
91
Error Description and Correction
92
Table 10: Error Description and Correction
92
Preventive Maintenance
93
Table 11: Annual Maintenance Work
94
Reparation and Service
95
Disposal
96
Technical Data
97
Table 12: Technical Data (General)
97
Table 13: Mechanical Data
97
Table 14: Electrical Connection Data HYC50
98
Table 15: No-Load Power Dissipation at 400 Vac According to Display Brightness
98
Table 16: Frequency Bands and Transmission Power of the HYC50
98
Declaration of Conformity
99
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Alpitronic hypercharger HYC50 Specifications
General
Brand
Alpitronic
Model
hypercharger HYC50
Category
Automobile Battery Charger
Language
English
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General
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