ARTEZEN SYNCRO - Figure 18 - Hopper Flour Moving Mechanism

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Automatic Divider-rounder model Syncro

28/79

Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021

Figure 18 - Hopper flour moving mechanism

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Table of Contents2
Ec Declaration of Conformity5
Introduction6
Foreword6
General Instructions and Warnings7
Main Cases in Which the Company Declines any and All Liability7
Terminology8
Validity of the Ce Marking and of the Ec Declaration of Conformity9
Machine Features9
Description and Intended Use9
Models, Versions and Characteristics of the Machine11
Figure 1 - Main Parts of the Machine11
Table 1 - Characteristics of the Machine According to the Different Configurations11
Table 2 - Substantial Differences between the "SYNCRO" and "SYNCRO E" Versions12
Products that Can be Obtained, According to the Version13
Figure 2 - Machine Overall Dimensions for the "SYNCRO M" and "SYNCRO" Versions13
Table 3 - Products that Can be Obtained13
Main Switch14
Figure 3 - Main Power Switch14
Table 4 - Technical Data of the Oil-Hydraulic Unit14
Control Panel15
Figure 4 - Control Panel15
Secondary Stop Control Panel16
Figure 5 - Secondary Stop Control Panel16
Identification Plate17
Figure 6 - Identification Plate and Its Position17
Installation and Use18
Installation Room Requirements18
Transport, Handling and Positioning18
Figure 7 - Pallet Lifting with Access for the Forklift Forks18
Figure 8 - Fixing the Machine to the Pallet19
Figure 9 - Lifting and Handling the Machine with a Forklift Truck19
Electrical Connection20
Preliminary Check20
Figure 10 - Verification of Extractable Parts21
First Start up and Verification of the Correct Rotation Direction of the Motors22
Figure 11 - Inverted Phasing of the Electrical Power Supply22
Phasing Inversion23
Operation and Use23
General Information for Standard Use23
Figure 12 - Phasing Verification23
Figure 13 - Interlocked Mobile Guards and AOPD Device24
Turning on the Machine26
How to Use the Machine - Preparation of Processing26
Figure 14 - Luminous Display When the RESET Button Is Turned on26
Figure 15 - Program List (Recipes)26
Figure 16 - Loading the Flour in the Two Pockets on the Sides of the Hopper26
Turning on the Automatic Flour Movement Mechanism in the Side Pockets of the Hopper - if Present27
Figure 17 - Loaf Moulder Flour Duster27
Figure 18 - Hopper Flour Moving Mechanism28
For "Syncro M" and "Syncro Em" Only: Adjustment of the Loaf Moulder29
Figure 19 - Loaf Moulder Adjusting Unit29
Figure 20 - Loaf Moulder Flour Duster29
Type of Product that Can be Processed30
Figure21 - Typical Workable Dough30
Table 5 - Type of Workable Dough and Limitations31
3.8 Starting of Processing32
3.8.1 Starting a Pre-Defined Processing32
Figure 22 - Starting of Processing32
3.8.2 Correction of Processing Based on Production Needs33
Figure 23 - Safety Light Curtains Interrupted33
Figure 24 - Dough Piece Weight Correction33
Recipe Saving Password34
Figure 25 - Flour Quantity Correction34
Figure 26 - Recipe Parameters34
Table 6 - Recipe Parameters35
Figure 27 - Recipe Parameters36
Table 7 - Explanatory Table for the Correction of Work Parameters37
Processing Saving Method to Guarantee Repeatability38
Figure 28 - Saving Recipes38
Creating and Saving a New Recipe (or Program)39
Figure 29 - Creating a New Work Recipe39
Figure 30 - Recipe Parameters40
3.9 Temporary Stop During Processing42
Figure 31 - Temporary Stop42
3.10 Emergency Processing Stop43
3.11 Emptying the Machine44
Figure 32 - Emptying44
3.12 Cleaning the Machine after Processing45
3.13 Stand by Mode45
3.14 General Shut-Down and Disconnection from the Mains45
3.14.1 Possible Methods for Stopping and Restarting the Machine45
3.15 Instruction and Training of Machine Operators46
3.16 Quick Guide to Using the Control Panel47
Table 8 - Quick Guide47
Maintenance50
Foreword50
Routine Maintenance and Checks50
Oil-Hydraulic Circuit51
Topping up And/Or Replacing the Oil in the Tank of the Oil-Hydraulic Unit51
Figure 33 - Topping up System Oil51
Table 9 - Oil Specifications for the Oil-Hydraulic Unit51
REPLACEMENT of FLEXIBLE HOSES (Extraordinary/Special / Maintenance)52
Routine Cleaning Operations52
Cleaning the Hopper52
Cleaning the Rounding Cups Unit52
Cleaning the Dividing Drum53
Figure 34 - Cleaning the Dividing Drum53
Cleaning the Heat Exchanger54
Cleaning the Dough Removing Rollers and the Scrapers of the Dividing Drum54
Figure 35 - Cleaning the Heat Exchanger54
Cleaning the Inside of the Head55
Figure 36 - Cleaning the Dough Removing Rollers and Drum Scraper55
Cleaning the Belts56
Figure 37 - Cleaning the Head56
CLEANING the COLLECTION DRAWERS and the Lower Area Where DUST and RESIDUES ARE COLLECTED57
Figure 38 - Collection of Flour and Dough Residues57
Cleaning the Belt Scrapers58
4.4.10 Cleaning the Flour Duster58
Figure 39 - Cleaning the Loaf Moulder Scrapers58
Figure 40 - Cleaning the Flour Duster58
Electrical Maintenance59
Spare Parts59
Prolonged Stoppage or Exclusion from Service59
Diagnostic Signals - Alarms60
Table 10 - Graphic Alarm List and Possible Solution61
Table 11- Coded Alarm List and Possible Solution62
Bypassing the Main Door Limit Switch67
4.10 Internal Set-Up Parameters68
Table 12 - Internal Set-Up Parameters69
4.11 Starting in Manual Mode70
Figure 41 - Starting in Manual Mode70
Table 13 - Starting in Manual Mode71
Safety72
Foreword72
Safety Devices and Residual Risks72
Hazards that Characterise this Machine72
Figure 42 - Areas Characterised by Mechanical Hazards72
Safety Equipment Installed in the Machine73
Figure 43 - Hopper Light Curtain73
Checking the Efficiency of Safety Devices74
Residual Risks75
Residual Mechanical Risks75
Residual Risks Due to Oil-Hydraulic Pressure76
Residual Risks Due to Dust Inhalation76
Residual Risks Due to Lack of Hygiene76
Residual Risks Due to Breach of Ergonomic Principles77
Residual Health Risks Due to Contact with Oil77
Residual Electrical Risks77
Risk of Polluting the Environment77
Information on the Noise Level of the Machine78
Figure 44 - Points of Phonometric Recording78
Table14 - Phonometric Recording78
Safety Signs79
Dismantling79

ARTEZEN SYNCRO - Figure 18 - Hopper Flour Moving Mechanism

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