Automatic Divider-rounder model Syncro
2/79
Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021
TABLE OF CONTENTS
EC DECLARATION OF CONFORMITY .................................................................................................................. 5
1 INTRODUCTION............................................................................................................................................. 6
1.1 FOREWORD............................................................................................................................................................... 6
1.2 GENERAL INSTRUCTIONS AND WARNINGS .......................................................................................................... 7
1.3 MAIN CASES IN WHICH THE COMPANY DECLINES ANY AND ALL LIABILITY ..................................................... 7
1.4 TERMINOLOGY ......................................................................................................................................................... 8
1.5 VALIDITY OF THE CE MARKING AND OF THE EC DECLARATION OF CONFORMITY ........................................ 9
2 MACHINE FEATURES ................................................................................................................................... 9
2.1 DESCRIPTION AND INTENDED USE ....................................................................................................................... 9
2.2 MODELS, VERSIONS AND CHARACTERISTICS OF THE MACHINE ................................................................... 11
2.2.1 PRODUCTS THAT CAN BE OBTAINED, ACCORDING TO THE VERSION .......................................................................... 13
2.3 MAIN SWITCH .......................................................................................................................................................... 14
2.4 CONTROL PANEL .................................................................................................................................................... 15
2.4.1 SECONDARY STOP CONTROL PANEL ................................................................................................................................ 16
2.5 IDENTIFICATION PLATE ......................................................................................................................................... 17
3 INSTALLATION AND USE .......................................................................................................................... 18
3.1 INSTALLATION ROOM REQUIREMENTS .............................................................................................................. 18
3.2 TRANSPORT, HANDLING AND POSITIONING ...................................................................................................... 18
3.3 ELECTRICAL CONNECTION ................................................................................................................................... 20
3.4 PRELIMINARY CHECK ............................................................................................................................................ 20
3.5 FIRST START UP AND VERIFICATION OF THE CORRECT ROTATION DIRECTION OF THE MOTORS ........... 22
3.6 PHASING INVERSION ............................................................................................................................................. 23
3.7 OPERATION AND USE ............................................................................................................................................ 23
3.7.1 GENERAL INFORMATION FOR STANDARD USE ................................................................................................................ 23
3.7.2 TURNING ON THE MACHINE ................................................................................................................................................ 26
3.7.3 HOW TO USE THE MACHINE - PREPARATION OF PROCESSING ..................................................................................... 26
3.7.4 TURNING ON THE AUTOMATIC FLOUR MOVEMENT MECHANISM IN THE SIDE POCKETS OF THE HOPPER - IF
PRESENT .............................................................................................................................................................................. 27
3.7.5 FOR “SYNCRO M” AND “SYNCRO EM” ONLY: ADJUSTMENT OF THE LOAF MOULDER .................................................. 29
3.7.6 TYPE OF PRODUCT THAT CAN BE PROCESSED .............................................................................................................. 30
3.8 STARTING OF PROCESSING ................................................................................................................................. 32
3.8.1 STARTING A PRE-DEFINED PROCESSING ......................................................................................................................... 32
3.8.2 CORRECTION OF PROCESSING BASED ON PRODUCTION NEEDS ................................................................................ 33
3.8.3 RECIPE SAVING PASSWORD .............................................................................................................................................. 34
3.8.4 PROCESSING SAVING METHOD TO GUARANTEE REPEATABILITY ................................................................................ 38
3.8.5 CREATING AND SAVING A NEW RECIPE (OR PROGRAM) ................................................................................................ 39
3.9 TEMPORARY STOP DURING PROCESSING......................................................................................................... 42
3.10 EMERGENCY PROCESSING STOP ....................................................................................................................... 43
3.11 EMPTYING THE MACHINE..................................................................................................................................... 44
3.12 CLEANING THE MACHINE AFTER PROCESSING ................................................................................................ 45
3.13 STAND BY MODE .................................................................................................................................................... 45
3.14 GENERAL SHUT-DOWN AND DISCONNECTION FROM THE MAINS .................................................................. 45
3.14.1 POSSIBLE METHODS FOR STOPPING AND RESTARTING THE MACHINE ...................................................................... 45
3.15 INSTRUCTION AND TRAINING OF MACHINE OPERATORS ................................................................................ 46
3.16 QUICK GUIDE TO USING THE CONTROL PANEL ................................................................................................. 47
4 MAINTENANCE............................................................................................................................................ 50
4.1 FOREWORD............................................................................................................................................................. 50
4.2 ROUTINE MAINTENANCE AND CHECKS .............................................................................................................. 50
4.3 OIL-HYDRAULIC CIRCUIT ....................................................................................................................................... 51
4.3.1 TOPPING UP AND/OR REPLACING THE OIL IN THE TANK OF THE OIL-HYDRAULIC UNIT ............................................. 51
4.3.2 REPLACEMENT OF FLEXIBLE HOSES (extraordinary/special / maintenance) ..................................................................... 52
4.4 ROUTINE CLEANING OPERATIONS ...................................................................................................................... 52
4.4.1 CLEANING THE HOPPER ..................................................................................................................................................... 52
4.4.2 CLEANING THE ROUNDING CUPS UNIT ............................................................................................................................. 52
4.4.3 CLEANING THE DIVIDING DRUM ......................................................................................................................................... 53
4.4.4 CLEANING THE HEAT EXCHANGER.................................................................................................................................... 54
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