Automatic Divider-rounder model Syncro
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Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021
4.4.5 CLEANING THE DOUGH REMOVING ROLLERS AND THE SCRAPERS OF THE DIVIDING DRUM ................................... 54
4.4.6 CLEANING THE INSIDE OF THE HEAD ................................................................................................................................ 55
4.4.7 CLEANING THE BELTS ......................................................................................................................................................... 56
4.4.8 CLEANING THE COLLECTION DRAWERS and the lower area where DUST AND RESIDUES ARE COLLECTED .............. 57
4.4.9 CLEANING THE BELT SCRAPERS (only for “SYNCRO M” and “SYNCRO EM”. ................................................................... 58
4.4.10 CLEANING THE FLOUR DUSTER ......................................................................................................................................... 58
4.5 ELECTRICAL MAINTENANCE ................................................................................................................................. 59
4.6 SPARE PARTS ......................................................................................................................................................... 59
4.7 PROLONGED STOPPAGE OR EXCLUSION FROM SERVICE .............................................................................. 59
4.8 DIAGNOSTIC SIGNALS - ALARMS ......................................................................................................................... 60
4.9 BYPASSING THE MAIN DOOR LIMIT SWITCH ...................................................................................................... 67
4.10 INTERNAL SET-UP PARAMETERS ........................................................................................................................ 68
4.11 STARTING IN MANUAL MODE ................................................................................................................................ 70
5 SAFETY ........................................................................................................................................................ 72
5.1 FOREWORD............................................................................................................................................................. 72
5.2 SAFETY DEVICES AND RESIDUAL RISKS ............................................................................................................ 72
5.2.1 HAZARDS THAT CHARACTERISE THIS MACHINE ............................................................................................................. 72
5.2.2 SAFETY EQUIPMENT INSTALLED IN THE MACHINE .......................................................................................................... 73
5.2.3 CHECKING THE EFFICIENCY OF SAFETY DEVICES .......................................................................................................... 74
5.3 RESIDUAL RISKS .................................................................................................................................................... 75
5.3.1 RESIDUAL MECHANICAL RISKS ......................................................................................................................................... 75
5.3.2 RESIDUAL RISKS DUE TO OIL-HYDRAULIC PRESSURE ................................................................................................... 76
5.3.3 RESIDUAL RISKS DUE TO DUST INHALATION ................................................................................................................... 76
5.3.4 RESIDUAL RISKS DUE TO LACK OF HYGIENE ................................................................................................................... 76
5.3.5 RESIDUAL RISKS DUE TO BREACH OF ERGONOMIC PRINCIPLES ................................................................................. 77
5.3.6 RESIDUAL HEALTH RISKS DUE TO CONTACT WITH OIL .................................................................................................. 77
5.3.7 RESIDUAL ELECTRICAL RISKS ........................................................................................................................................... 77
5.3.8 RISK OF POLLUTING THE ENVIRONMENT (GROUND ....................................................................................................... 77
5.3.9 INFORMATION ON THE NOISE LEVEL OF THE MACHINE ................................................................................................. 78
5.4 SAFETY SIGNS ........................................................................................................................................................ 79
6 DISMANTLING ............................................................................................................................................. 79
ANNEXES
- LIST OF SPARE PARTS AND RELATED REFERENCE EXPLODED DRAWINGS
- WIRING DIAGRAMS and OIL-HYDRAULIC DIAGRAM
INDEX OF FIGURES
Figure 1 - Main parts of the machine ..................................................................................................................... 11
Figure 2 - Machine overall dimensions for the “SYNCRO M” and “SYNCRO” versions ....................................... 13
Figure 3 - Main power switch ................................................................................................................................. 14
Figure 4 - Control panel ......................................................................................................................................... 15
Figure 5 - Secondary stop control panel ................................................................................................................ 16
Figure 6 – Identification plate and its position ....................................................................................................... 17
Figure 7 - Pallet lifting with access for the forklift forks ......................................................................................... 18
Figure 8 - Fixing the machine to the pallet ............................................................................................................ 19
Figure 9 - Lifting and handling the machine with a forklift truck ............................................................................ 19
Figure 10 - Verification of extractable parts ........................................................................................................... 21
Figure 11 - Inverted phasing of the electrical power supply .................................................................................. 22
Figure 12 - Phasing verification ............................................................................................................................. 23
Figure 13 - Interlocked mobile guards and AOPD device ..................................................................................... 24
Figure 14 - Luminous display when the RESET button is turned on ..................................................................... 26
Figure 15 - Program list (recipes) .......................................................................................................................... 26
Figure 16 - Loading the flour in the two pockets on the sides of the hopper ......................................................... 26
Figure 17 - Loaf moulder flour duster .................................................................................................................... 27
Figure 18 - Hopper flour moving mechanism ........................................................................................................ 28
Figure 19 - Loaf moulder adjusting unit ................................................................................................................. 29
Figure 20 - Loaf moulder flour duster .................................................................................................................... 29