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b maXX BM3400 Series
Baumuller b maXX BM3400 Series User Manual
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E
5.07013.03
Instruction Manual
b maXX
®
B
M3400
2
Table of Contents
Inhaltsverzeichnis
3
1 Introduction
11
1.1 Validity of this documentation
11
1.2 Survey of the appliance series b maXX® BM3400
12
1.3 First steps
12
1.4 Used terms
12
1.5 Copyright and trade marks
12
2 Fundamental safety instructions
13
2.1 General notes
13
2.2 Hazard information and commandments
14
2.2.1 Structure of a hazard information
15
2.2.2 Shape of the hazard symbol (triangular or round)
16
2.2.2.1 Hazard information against personal injuries
16
2.2.2.2 Hazard information against damage to property
19
2.2.3 Used mandatory signs
19
2.3 Information sign
20
2.4 Legal instructions
21
2.5 Appropriate use
21
2.6 Inappropriate use
23
2.7 Protective devices
24
2.8 Training of the personnel
24
2.9 Safety precautions in normal operation
26
2.10 Dangers due to residual energy
26
2.11 Safety categories
26
2.12 Safe stop
27
2.13 Disposal of the device
29
2.14 Fire fighting
29
2.15 Responsibility and liability
30
2.15.1 Observing the safety notes and safety instructions
30
2.15.2 Dangers when handling this device
30
2.15.3 Warranty and liability
30
3 Transportation and packing
31
3.1 To be considered by transportation
31
3.2 Unpacking
32
3.3 Dispose packing
32
4 Description of the device
33
4.1 Structure
34
4.2 Connect together devices
35
4.3 Overview of dangerous areas
36
4.4 Marking of the device - type key
37
4.4.1 Type key version 1
37
4.4.2 Type key version 2
39
4.4.3 Type key version 3
41
5 Mounting
43
5.1 General safety instructions
44
5.2 Requierements to the executing personnel
45
5.3 Prepare mounting
46
5.4 Installation space
47
5.5 Drill patterns
49
5.6 Mounting instructions
51
6 Installation
53
6.1 General safety instructions
54
6.2 Requierements to the executing personnel
55
6.3 Voltage check
56
6.4 Requirements to the electrical mains
56
6.5 Requirements to the connecting cables
57
6.6 Protection of the device and the cable respectively
57
6.7 Protective conductor and compatibility to RCD
60
6.8 Measures for EMC assurance
61
6.8.1 Cabling
61
6.8.2 Earthing
64
6.8.3 Screening
65
6.8.4 Mains filter
67
6.9 Requirements to the temperature sensor of the motor
68
6.10 Operating sequence of installation
69
6.11 Connection diagram
70
6.12 Connection diagrams
72
6.12.1 Devices according to type key V1
73
6.12.1.1 HS0 single phase V1 (BM340X-L1XX-XXXX-O)
74
6.12.1.2 HS1 triple phase V1 (BM341X-L3XX-XXXX-O)
76
6.12.2 Devices according to type key V2/V3
78
6.12.2.1 HS0 single phase V2/V3 (BM340X-L1XXX-XXXXXXX-O)
79
6.12.2.2 HS0 triple phase V2/V3 (BM340X-L3XXX-XXXXXXX-O)
81
6.12.2.3 HS1 single phase V2/V3 (BM341X-L1XXX-XXXXXXX-O)
83
6.12.2.4 HS1 triple phase V2/V3 (BM341X-L3XXX-XXXXXXX-O)
85
6.12.2.5 HS2 triple phase V2/V3 (BM342X-L4XXX-XXXXXXX-O)
87
6.13 Terminals at the front of the controller board
91
6.13.1 Encoder interfaces
92
6.13.1.1 Resolver (X24, Coding A)
92
6.13.1.2 Sine wave incremental encoder (X24, X25, Coding B)
93
6.13.1.3 Hiperface absolute encoder (X24, X25, Coding C)
94
6.13.1.4 Square wave incremental encoder (X24, X25, Coding E)
95
6.13.1.5 Encoder connecting cables
96
6.13.2 Digital inputs and outputs
97
6.13.3 Analog inputs and outputs
99
6.13.4 Communication interface RS232
101
6.13.5 Fieldbus interface CAN
102
6.13.6 Incremental encoder emulation (optional extender board)
103
6.13.6.1 Connecting cable for incremental encoder emulation
103
6.13.7 EtherCAT-Slave (optional extender board)
104
6.14 Circuit of the chopper transistor
106
6.15 Safety relay (option)
107
6.16 Connection data for the terminals
110
7 Operation
111
7.1 Safety instructions
111
7.2 Requierements to the executing personnel
112
7.3 Operating concept
113
7.3.1 Enable signals
113
7.4 Switch-on frequency
114
7.5 Display elements - LED
116
7.5.1 Current limit (H1)
116
7.5.2 Operating condition (H2, H3)
116
7.5.3 Life sign (H4)
116
7.6 Safety relay (option)
117
7.7 Monitorings
117
7.8 Error memory
118
7.9 Maintenance
118
8 Error detection and trouble shooting
119
8.1 Safety instructions
119
8.2 Requierements to the executing personnel
119
8.3 Monitoring functions
119
8.3.1 Monitoring functions - explanations
122
8.4 Error detection
123
8.4.1 Structure of the error list - Survey of the error parameters
126
8.5 Trouble shooting
127
8.5.1 Reset errors
127
8.5.2 Error parameters - error messages (error list) - error reactions
128
8.5.3 Parameter description - Warnings (Warning bit list)
138
9 Maintenance
141
9.1 Safety instructions
141
9.2 Environmental conditions
141
9.3 Inspection intervals - maintenance notes
142
10 Repair
143
11 Setting out of operation, storage
145
11.1 Safety instructions
145
11.2 Requierements to the executing personnel
145
11.3 Setting out of operation
146
11.4 Demounting
147
11.5 Storage conditions
148
11.6 Recommissioning
148
12 Disposal
149
12.1 Safety instructions
149
12.2 Requierements to the executing personnel
150
12.3 Disposal instructions
151
12.3.1 Modules
151
12.4 Recycling plants / offices
152
A Appendix A - Abbreviations
153
B Appendix B - Spare parts and acessories
155
B.1 Terminal accessories
155
B.2 Memory module
157
B.3 CAN cable termination resistor
157
B.4 Screening plates
157
B.5 Encoder connecting cables
158
B.6 Motor cables
159
B.7 EtherCAT- resp. Ethernet-cables
159
C Appendix C - Declaration of Conformity, Declaration by Manufacturer, UL-certification
161
C.1 What is an EU directive
161
C.2 What the CE symbol indicates
161
C.3 Definition of the term Declaration of Conformity
162
C.4 Definition of the term Declaration by Manufacturer
162
C.5 Declaration of Conformity
163
C.6 Declaration by Manufacturer
166
C.7 UL-Certification
167
D Appendix D - Technical data
169
D.1 Supported earthing systems
170
D.2 Requirements to the power supply
171
D.3 Requirements to the motor
172
D.4 Required environmental conditions
172
D.5 Non-electrical data
173
D.6 Electrical data - b maXX® BM3400
174
D.6.1 Controller board
174
D.6.1.1 Resolver interface
174
D.6.1.2 Sine wave incremental encoder interface
175
D.6.1.3 Hiperface absolute encoder interface
175
D.6.1.4 Square wave incremental encoder interface
175
D.6.1.5 Digital inputs and outputs
176
D.6.1.6 Analog inputs and outputs
176
D.6.2 Incremental encoder emulation (option)
177
D.6.3 Safety relay (option)
178
D.6.4 Power unit
179
D.7 Overload durations
185
D.8 Current derating depending on the output frequencies
186
D.9 Fuse protection
187
D.9.1 Cable protection
187
D.9.2 Device protection
188
D.9.3 Cable protection and device protection
188
D.9.4 24V-extra-low voltage protection
188
D.10 Circuit mains - device
189
D.11 Circuit device - motor
189
D.12 Cable control voltage supply / signals
189
D.13 Mains filter
190
D.14 Line reactors
190
D.15 Temperature sensors of the motor
190
D.16 Fire fighting appliances
190
E Appendix E - List of figures
191
Table of figures
191
F Appendix F - Index
195
Stichwortverzeichnis
195
G Appendix G - Revision history
203
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Baumuller b maXX BM3400 Series Specifications
General
Brand
Baumuller
Model
b maXX BM3400 Series
Category
Media Converter
Language
English
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