Baumuller b maXX BM3400 Series - Device Repair Safety; Safety Instructions for Repair

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Repair

In this chapter is described, where the devices are repaired.

WARNING

The following c an occur, if the safety instruction is not complied with:

• serious personal injury

• d eath

The danger is: electricity. After a faulty repair the device doesn’t fulﬁll the safety instruc tions

anymore.

Have the devices only be repaired by Baumüller Kamenz GmbH or by authoriz ed servicings.

Instrution Manual

b maXX

BM3400

143

Doument No.: 5.07013.03 from 206

Main Page

Inhaltsverzeichnis3
1 Introduction11
- 1.1 Validity of this documentation11
- 1.2 Survey of the appliance series b maXX® BM340012
- 1.3 First steps12
- 1.4 Used terms12
- 1.5 Copyright and trade marks12
2 Fundamental safety instructions13
- 2.1 General notes13
- 2.2 Hazard information and commandments14
- 2.3 Information sign20
- 2.4 Legal instructions21
- 2.5 Appropriate use21
- 2.6 Inappropriate use23
- 2.7 Protective devices24
- 2.8 Training of the personnel24
- 2.9 Safety precautions in normal operation26
- 2.10 Dangers due to residual energy26
- 2.11 Safety categories26
- 2.12 Safe stop27
- 2.13 Disposal of the device29
- 2.14 Fire fighting29
- 2.15 Responsibility and liability30
3 Transportation and packing31
- 3.1 To be considered by transportation31
- 3.2 Unpacking32
- 3.3 Dispose packing32
4 Description of the device33
- 4.1 Structure34
- 4.2 Connect together devices35
- 4.3 Overview of dangerous areas36
- 4.4 Marking of the device - type key37
5 Mounting43
- 5.1 General safety instructions44
- 5.2 Requierements to the executing personnel45
- 5.3 Prepare mounting46
- 5.4 Installation space47
- 5.5 Drill patterns49
- 5.6 Mounting instructions51
6 Installation53
- 6.1 General safety instructions54
- 6.2 Requierements to the executing personnel55
- 6.3 Voltage check56
- 6.4 Requirements to the electrical mains56
- 6.5 Requirements to the connecting cables57
- 6.6 Protection of the device and the cable respectively57
- 6.7 Protective conductor and compatibility to RCD60
- 6.8 Measures for EMC assurance61
- 6.9 Requirements to the temperature sensor of the motor68
- 6.10 Operating sequence of installation69
- 6.11 Connection diagram70
- 6.12 Connection diagrams72
  - 6.12.1 Devices according to type key V173
    - 6.12.1.1 HS0 single phase V1 (BM340X-L1XX-XXXX-O)74
    - 6.12.1.2 HS1 triple phase V1 (BM341X-L3XX-XXXX-O)76
  - 6.12.2 Devices according to type key V2/V378
- 6.13 Terminals at the front of the controller board91
- 6.14 Circuit of the chopper transistor106
- 6.15 Safety relay (option)107
- 6.16 Connection data for the terminals110
7 Operation111
- 7.1 Safety instructions111
- 7.2 Requierements to the executing personnel112
- 7.3 Operating concept113
  - 7.3.1 Enable signals113
- 7.4 Switch-on frequency114
- 7.5 Display elements - LED116
- 7.6 Safety relay (option)117
- 7.7 Monitorings117
- 7.8 Error memory118
- 7.9 Maintenance118
8 Error detection and trouble shooting119
- 8.1 Safety instructions119
- 8.2 Requierements to the executing personnel119
- 8.3 Monitoring functions119
  - 8.3.1 Monitoring functions - explanations122
- 8.4 Error detection123
  - 8.4.1 Structure of the error list - Survey of the error parameters126
- 8.5 Trouble shooting127
9 Maintenance141
- 9.1 Safety instructions141
- 9.2 Environmental conditions141
- 9.3 Inspection intervals - maintenance notes142
10 Repair143
11 Setting out of operation, storage145
- 11.1 Safety instructions145
- 11.2 Requierements to the executing personnel145
- 11.3 Setting out of operation146
- 11.4 Demounting147
- 11.5 Storage conditions148
- 11.6 Recommissioning148
12 Disposal149
- 12.1 Safety instructions149
- 12.2 Requierements to the executing personnel150
- 12.3 Disposal instructions151
  - 12.3.1 Modules151
- 12.4 Recycling plants / offices152
A Appendix A - Abbreviations153
B Appendix B - Spare parts and acessories155
- B.1 Terminal accessories155
- B.2 Memory module157
- B.3 CAN cable termination resistor157
- B.4 Screening plates157
- B.5 Encoder connecting cables158
- B.6 Motor cables159
- B.7 EtherCAT- resp. Ethernet-cables159
C Appendix C - Declaration of Conformity, Declaration by Manufacturer, UL-certification161
- C.1 What is an EU directive161
- C.2 What the CE symbol indicates161
- C.3 Definition of the term Declaration of Conformity162
- C.4 Definition of the term Declaration by Manufacturer162
- C.5 Declaration of Conformity163
- C.6 Declaration by Manufacturer166
- C.7 UL-Certification167
D Appendix D - Technical data169
- D.1 Supported earthing systems170
- D.2 Requirements to the power supply171
- D.3 Requirements to the motor172
- D.4 Required environmental conditions172
- D.5 Non-electrical data173
- D.6 Electrical data - b maXX® BM3400174
- D.7 Overload durations185
- D.8 Current derating depending on the output frequencies186
- D.9 Fuse protection187
- D.10 Circuit mains - device189
- D.11 Circuit device - motor189
- D.12 Cable control voltage supply / signals189
- D.13 Mains filter190
- D.14 Line reactors190
- D.15 Temperature sensors of the motor190
- D.16 Fire fighting appliances190
E Appendix E - List of figures191
Table of figures191
F Appendix F - Index195
Stichwortverzeichnis195
G Appendix G - Revision history203

Baumuller b maXX BM3400 Series - Device Repair Safety; Safety Instructions for Repair

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