CHAPTER II REGULAR MAINTENANCE
REGULAR MAINTENANCE TABLE .......................................................................................................................... 2-3
TORQUE AND LOCKING AGENT .............................................................................................................................. 2-5
MAIN LOCKING TORQUE SPECIFICATIONS .................................................................................................... 2-5
NUT, BOLT, SCREW FASTENING TORQUE AND RELATIVE PARAMETERS.............................................. 2-9
REGULAR MAINTENANCE PROCEDURES .......................................................................................................... 2-13
FUEL INJECTION SYSTEM (EFI) ......................................................................................................................... 2-13
CHECKING THROTTLE CONTROL SYSTEM .............................................................................................. 2-13
CHECKING IDLE SPEED ................................................................................................................................... 2-14
CHECKING FUEL HOSE (FUEL LEAKAGE, HOSE BREAK AND HOSE INSTALLATION SITUATIONS)
.................................................................................................................................................................................. 2-14
CHECKING FUEL EVAPORATION AND RECOVERY SYSTEM (CHINESE, EUROPEAN AND US
MODELS) ............................................................................................................................................................... 2-15
COOLING SYSTEM ................................................................................................................................................. 2-17
CHECKING COOLANT LEVEL ........................................................................................................................ 2-17
CHECK RADIATOR PIPE (COOLANT LEAKAGE, RADIATOR PIPE DAMAGE AND INSTALLATION
STATE OF RADIATOR PIPE) ............................................................................................................................. 2-17
ENGINE CYLINDER HEAD AND CYLINDER HEAD COVER ........................................................................ 2-18
CHECK VALVE CLEARANCE ........................................................................................................................... 2-18
ADJUSTING VALVE CLEARANCE ................................................................................................................... 2-20
CHECK WHETHER AIR INLET DEVICE IS DAMAGED ............................................................................. 2-24
CLUTCH ..................................................................................................................................................................... 2-25
CHECK WHETHER CLUTCH CONTROL SYSTEM IS NORMAL ............................................................. 2-25
CHECK FREE PLAY OF CLUTCH HANDLE .................................................................................................. 2-25
WHEEL/TIRE ............................................................................................................................................................ 2-26
CHECKING TIRE PRESSURE ........................................................................................................................... 2-26
CHECKING WHETHER RIM/TIRE IS BROKEN ........................................................................................... 2-26
CHECKING WEAR SITUATIONS OF THREAD ............................................................................................. 2-27
CHECKING WHETHER WHEEL BEARING IS DAMAGED ........................................................................ 2-28
FINAL DRIVE MECHANISM ................................................................................................................................. 2-29
CHECKING LUBRICATION STATE OF DRIVE CHAIN ............................................................................... 2-29
CH
ECKING WHETHER DRIVE CHAIN IS LOOSE ...................................................................................... 2-29
ADJUSTING SLACKNESS OF DRIVE CHAIN ................................................................................................ 2-30
CHECKING WHEEL ALIGNMENT .................................................................................................................. 2-31
CHECKING WEAR OF DRIVE CHAIN ............................................................................................................ 2-31
BRAKE ........................................................................................................................................................................ 2-33
CHECK WHETHER BRAKE HOSE AND BRAKE PIPE ARE DAMAGED AND THEIR INSTALLATION
STATES ................................................................................................................................................................... 2-33
FREE PLAY OF FRONT BRAKE ........................................................................................................................ 2-33
FREE PLAY OF REAR BRAKE .......................................................................................................................... 2-33
CHECKING BRAKE ............................................................................................................................................. 2-34
CHECKING BRAKE FLUID LEVEL ................................................................................................................. 2-34
CHECKING WEAR OF BRAKE PAD ................................................................................................................ 2-35
CHECKING BRAKE LAMP SWITCH ............................................................................................................... 2-36
2-1
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