Contents
EXHAUST EMISSION CONTROL INFORMATION ................................................................................................ 3
STRICTLY PROHIBITING THE MODIFICATION OF NOISE CONTROL SYSTEM ...................................... 4
CHAPTER I BASIC INFORMATION
NOTES BEFORE MAINTENANCE ............................................................................................................................ 1-2
BATTERY INSTALLATION ............................................................................................................................... 1-2
SHARP EDGE OF PART ...................................................................................................................................... 1-2
SOLVENT .............................................................................................................................................................. 1-2
CLEANING MOTORCYCLE BEFORE DISASSEMBLY .............................................................................. 1-3
COLLECTING AND CLEANING REMOVED PART ..................................................................................... 1-3
STORING REMOVED PART .............................................................................................................................. 1-3
CHECK .................................................................................................................................................................. 1-3
REPLACEMENT PART ....................................................................................................................................... 1-4
ASSEMBLY ORDER ............................................................................................................................................ 1-4
FASTENING ORDER .......................................................................................................................................... 1-4
TIGHTENING TORQUE .................................................................................................................................... 1-4
FORCE ................................................................................................................................................................... 1-5
GASKET AND O-RING SEAL ........................................................................................................................... 1-5
SILICONE SEALANT AND NON-PERMANENT LOCKING AGENT ........................................................ 1-5
PRESS FITTING .................................................................................................................................................. 1-5
BALL BEARING AND NEEDLE BEARING .................................................................................................... 1-6
OIL SEAL AND GREASE OIL SEAL................................................................................................................. 1-6
CIRCLIP AND COTTER PIN ............................................................................................................................ 1-7
LUBRICATION .................................................................................................................................................... 1-7
ROTATION DIRECTION OF ENGINE ........................................................................................................... 1-7
WIRE ..................................................................................................................................................................... 1-8
CABLE CONNECTOR CHECK ........................................................................................................................ 1-8
CABLE ARRANGEMENT ............................................................................................................................... 1-10
TOOL ................................................................................................................................................................... 1-10
MODEL INFORMATION ......................................................................................................................................... 1-11
CHINA ................................................................................................................................................................. 1-11
EUROPE ............................................................................................................................................................. 1-13
NON-EUROPE ................................................................................................................................................... 1-14
BASIC SPECIFICATION ......................................................................................................................................... 1-15
GENERAL TECHNICAL PARAMETER ............................................................................................................... 1-16
UNIT CONVERSION TABLE ................................................................................................................................. 1-19
CHAPTER II REGULAR MAINTENANCE
REGULAR MAINTENANCE TABLE ...................................................................................................................... 2-3
TORQUE AND LOCKING AGENT .......................................................................................................................... 2-5
MAIN LOCKING TORQUE SPECIFICATIONS .................................................................................................... 2-5
NUT, BOLT, SCREW FASTENING TORQUE AND RELATIVE PARAMETERS............................................. 2-9
REGULAR MAINTENANCE PROCEDURES ...................................................................................................... 2-13
FUEL INJECTION SYSTEM (EFI) ......................................................................................................................... 2-13
CHECKING THROTTLE CONTROL SYSTEM .................................................................................................. 2-13
6
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