Clutch
Check Whether Clutch Control System is Normal
●Start the engine to ensure that the clutch cannot slip and can be
separated normally.
★If the clutch is abnormal, check the clutch system.
If the motorcycle needs to be run in the checking process,
ensure to run it at the place where the traffic conditions are
normal.
Check Free Play of Clutch Handle
Standard: 10-20mm.
★If the free play is inaccurate, please adjust the clutch wire.
●Check whether the clutch lever can move smoothly from fully
loosened to clenched and whether the return spring can make the
clutch close quickly and completely at any steering position.
★If the clutch lever cannot be reset normally, check whether the
winding method of clutch wire, free play of handle and cable are
damaged. Then add lubricant to the clutch wire.
●Turn the handle to the right and left to ensure that there is no
change in clutch operation and the gear can be put smoothly.
★If the gear cannot be put smoothly, check the free play and
winding method of clutch wire.
★ If necessary, adjust the throttle cable [A] according to the
following steps:
(1) Unscrew the fastening nut [1].
(2) Tighten or unscrew the adjustment device [2] until the free play
of clutch handle meets the specified value 10-20mm.
(3) Tighten the fastening nut [1] in the end.
★If the requirements of free play cannot be met after the handle end
of clutch cable is adjusted to the limiting position, carry out
adjustment through the locknut [A] and adjusting nut [B] at the
clutch cable and engine ends.
(1) Unscrew the fastening nut [A].
(2) Tighten or unscrew the adjustment nut [B] until the free
play of clutch handle meets the specified value 10-15mm.
(3) Tighten the fastening nut [A] in the end.
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