Case 921C - SYSTEMGARD LUBRICATION ANALYSIS PROGRAM

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OPERATING INSTRUCTIONS

132

LEFT PAGE

Bur 6-34090EUR

NOTES

Main Page

Table of Contents3
To the Owner7
After Delivery Check10
Right, Left, Front and Rear Sides of the Machine10
Identification Numbers11
Machine Components13
Safety/Decals/Hand Signals15
Safety Rules15
Utility Safety16
Before Operation17
Machine Operation18
Parking the Machine18
Maintenance19
Burn Prevention20
Fire or Explosion Prevention20
Wheels and Tires Safety21
Hazardous Chemicals22
Informational Decals23
Safety Decals23
International Symbol Decals33
Hand Signals35
Instrument/Controls39
Front Console40
Instrument Panel Indicators44
Information Center58
Gauge Display64
Transmission Display Center71
Foot Pedals74
Loader Control Levers75
Side Console86
Master Disconnect Switch94
Operators Seat98
Seat Belt101
Operating Instructions103
Before Starting the Engine103
Run-In Procedure103
Seat Belt104
Starting the Engine105
Stopping the Engine and Parking the Machine107
Machine Operation110
Loader Control Levers114
Loader Function Switches119
Loader Control121
Brake Accumulators122
Declutch122
Ride Control123
Bucket Level Indicator123
Auxiliary Hydraulic Connection (if Equipped)124
Quick Attach Coupler (if Equipped)125
Coupler Pin Engagement (if Equipped)127
Rotating Beacon (if Equipped)128
Loader Operating Tips129
Lifting the Machine131
Towing the Machine132
Transporting the Machine133
Operating in Cold Weather135
Operating in Hot Weather137
Wheels/Tires/Ballast139
Ballast139
Wheels and Tires139
Lubrication/Filters/Fluids143
General Safety before You Service143
Systemgard Lubrication Analysis Program144
Plastic and Resin Parts145
Environment145
Transport/Service Link145
Engine Hourmeter146
Fluids and Lubricants147
Lubrication/Maintenance Chart148
Access Doors151
Grease Fittings - 50 Hours152
Grease Fittings - 100 Hours152
Grease Fittings - 250 Hours153
Grease Fittings - 1000 Hours153
Fluid Levels154
Engine Lubrication157
Air Filter System162
Engine Cooling System166
Diesel Fuel System169
Hydraulic/Brake System172
Transmission179
Axles182
Cab Air Filter185
Maintenance/Adjustment189
Cab Service189
Loader Adjustments192
Transmission Clutch Calibration200
Declutch Adjustment201
Secondary Steering Check203
Parking Brake Check204
Roll-Over Protective Structure206
Torque Specifications for Seat and Seat Belts208
Alternator Belt and Air Conditioning Compressor Belt209
Alternator Belt209
Fire Extinguisher Mounting (if Equipped)212
Electrical System213
Battery Service213
Fuses215
Service Electrical Connector (if Equipped)215
Auxiliary Power Outlet (if Equipped)216
Auxiliary Power Equipment Mounting Bracket Location216
Replacement Bulbs217
Machine Storage219
Specifications221
Engine Data221
Operating Data and Dimensions 921C223
Machines with 3.63 M3 (4.75 Yd3) General Purpose Bucket with Teeth and Bolt on Edges224
Machines with 3.82 M3(5.0 Yd3 ) General Purpose Bucket225
Operating Data and Dimensions 921C Xr226
XR Machines with 3.63 M3 (4.75 Yd3) General Purpose Bucket226
XR Machines with 3.63 M3 (4.75 Yd3) General Purpose Bucket with Teeth and Bolt on Edges227
XR Machines with 3.82 M3 (5.0 Yd3) General Purpose Bucket228
Operating Weight Adjustments229
Special Bolt Torques230
After Delivery Check239
After Delivery Check241

Case 921C - SYSTEMGARD LUBRICATION ANALYSIS PROGRAM

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